yright 2009 Rockwell Automation Inc All rights reserved
- Slides: 73
yright © 2009 Rockwell Automation, Inc. All rights reserved. Kinetix 300 Ethernet/IP Indexing Servo Drive Presenter Name Date
Kinetix 300 Benefits • Standard Unmodified Ethernet – Lower wiring costs – Simplified Integration of the entire control solution on one network. including HMI, PAC, I/O and motion. • Integration with Compact. Logix PACs with Kinetix 300 Add On Profile. – Easy commissioning, configuration, and start up of the servo solution. • Safe Torque Off – Protect personnel and increase machine productivity • Wide array of Voltage and Power ranges along with a flexible control architecture meet machine requirements. Copyrightto © 2009 Rockwellglobal Automation, Inc. All rights reserved. 2
Kinetix 300 Features • Flexible Control to satisfy many application requirements – Indexing • Five different Indexing types • S-Curve and trapezoidal moves • 32 Index capability – Commanded Control Over Ether. Net/IP • Velocity and Current • Absolute and Incremental Position with or without Registration – Drive to Drive gearing – Analog Input Control – Step and Direction Control • Scalable Platform to meet global machine standards – – 120 V models drive 240 V motors at full speed 240 V single phase w/ integrated filters 240 and 460 3 -phase voltage models 400 W – 3 k. W power ranges • Enhancing Machine Productivity – Integrated Safe Torque Off – Memory Module for Automatic Device Replacement – Premier integration of Rockwell Automation MP series and TLY series motors and cylinders. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 3
Kinetix 300 Applications • Target Markets • Emerging Compact Machine Solution – Network connected, simple moves, OEM uses RSLogix 5000, lower speed applications, may require higher power servos. • Component Compact Machine Solution – Micro. Logix 1400 based, non-coordinated, simple independent moves. OEM does not use RSLogix 5000, lower power applications. • Target Applications – – – – Indexing tables Automatic Assembly Machines Tool Changing machinery Intermittent Vertical Form Fill and Seal Equipment Intermittent Horizontal Form Fill and Seal Equipment Laboratory Automation Equipment Simple Sleevers Intermittent Shrink Wrappers Simple case packers and erectors Medical technology applications Light Manufacturing Systems Solar Panel Tracking Equipment Feed and Withdrawal Equipment Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 4
Kinetix 300 Anatomy 400 W – 3 k. W Power Range 120/230 V single phase, 230/460 V 3 phase models ODVA certified Ether. Net/IP support Analog and Digital I/O Analog and PTO Control Drive to Drive Gearing Absolute and Incremental Feedback, MP and TLY motors. Smart Motor Recognition Technology – Plug and Play Auto Tuning Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 32 Indexes w/ S-Curve capability Commanded Control over Ethernet/IP 4 Character Display Keypad Input Memory Module for ADR 24 V backup power for “Keep Alive” function Integrated Safe Torque Off ISO 13849 -1 Safety Category 3 PL d 5
Kinetix 300 Product Positioning Drive Continuous Power Rating 500 W 120 V Voltage 230 V 1 phase 230 V 3 phase 460 V 3 phase 250 W 1. 2 KW 3 KW 7. 5 KW 11 KW Kinetix 6000 22 KW 112 KW Kinetix 7000 Kinetix 2000 Kinetix 300 Ultra 3000 Copyright © 2009 Rockwell Automation, (Confidential Inc. – For All rights Internal reserved. Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved. 6
Kinetix 300 Anatomy 400 W – 3 k. W Power Range 120/230 V single phase, 230/460 V 3 phase models ODVA certified Ether. Net/IP support Analog and Digital I/O Analog and PTO Control Drive to Drive Gearing Absolute and Incremental Feedback, MP and TLY motors. Smart Motor Recognition Technology – Plug and Play 7 Auto Tuning Copyright © 2009 32 Indexes w/ S-Curve capability Commanded Control over Ethernet/IP 4 Character Display Keypad Input Memory Module for ADR 24 V backup power for “Keep Alive” function Integrated Safe Torque Off ISO 13849 -1 Safety Category 3 PL d
Kinetix 300 Benefits • Standard Unmodified Ethernet – Simplified Integration of the entire control solution on one network. including HMI, PAC, I/O and motion. – Lower wiring costs • Integration with Compact. Logix PACs with Kinetix 300 Add On Profile. – Easy commissioning, configuration, and start up of the servo solution. • Safe Torque Off – Protect personnel and increase machine productivity • Wide array of Voltage and Power ranges Copyrightalong © 2009 Rockwell Automation, Inc. All rights control reserved. with a flexible architecture 8
Kinetix 300 Features • Flexible Control to satisfy many application requirements – Indexing • Five different Indexing types • S-Curve and trapezoidal moves • 32 Index capability – Commanded Control Over Ether. Net/IP • Velocity and Current • Absolute and Incremental Position with or without Registration – Drive to Drive gearing – Analog Input Control – Step and Direction Control • Scalable Platform to meet global machine standards – – 120 V models drive 240 V motors at full speed 240 V single phase w/ integrated filters 240 and 460 3 -phase voltage models 400 W – 3 k. W power ranges • Enhancing Machine Productivity – Integrated Safe Torque Off – Memory Module for Automatic Device Replacement – Premier integration of Rockwell Automation MP series and TLY series motors and cylinders. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 9
Kinetix 300 Environmental Specifications • • 10 Ro. HS Compliant Ambient Operating Temperature Range of 0 to 40ºC (derate 2. 5% per degree up to 50ºC) Ambient Storage Temperature Range of -10 to 70ºC Humidity of 5 - 90% non-condensing Vibration of 5 -2000 Hz @ 2. 5 g peak, 0. 0006 mm (0. 015 in. ) maximum displacement Shock of 15 g, 11 ms half-sine Altitude of 1500 m/5000 ft [de-rate by 1% per 300 m (1000 ft) above 1500 m (5000 ft)] Copyright © 2009
Kinetix 300 Product Performance • Performance Requirements • Acceleration Time Range (Zero to Max Speed) = 0. 1 to 5 x 106 RPM/sec • Deceleration Time Range (Max Speed to Zero) = 0. 1 to 5 x 106 RPM/sec • Speed Regulation (typical with 5000 count encoder) = ± 1 RPM • Power Device Carrier Frequency (sinusoidal commutation) = 8 k. Hz • Servo loop update rate = 125 u. Sec • Velocity loop command update rate = 500 u. Sec • Position loop command update rate = 500 u. Sec • Minimum Ether. Net/IP Requested Packet Interval = 10 m. Sec • Registration input capture time (5 V inputs) = 7 u. Sec • Registration input capture time (24 V inputs) = 5 u. Sec • The Ether. Net/IP Requested Packet Interval shall be synchronized to the servo loop such that the delay between the arrival of new command data and when it is applied is consistent and the delay between the calculation of feedback and the start of class 1 transmission is consistent. 11 Copyright © 2009
Kinetix 300 Power Ratings 12 Copyright © 2009
Kinetix 300 I/O ratings (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 13
Kinetix 300 Certifications • Industry & Regulatory Certification Requirements • UL Industrial Control Equipment Recognition using UL 508 C Power Conversion Equipment • c. UL – UL Listed Industrial Control Equipment for use in Canada • ODVA Ether. Net/IP • Ro. HS compliant • TUV for ISO-13849 -1 Safety circuit. • Country or Geographic Region Certifications or Approvals • CE. (Low Voltage Directive and EMC) This product shall meet the appropriate requirements necessary for CE marking. – IEC 61800 -5 -1 – EN 61800 -3, Category C 3 (CISPR 11, Class A, Group 2 or “PDS”) Limits – EN 55081 -2 (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 14
Kinetix 300 Ether. Net/IP ODVA Specifications • Device Profile Type: (0 x 73) Rockwell Automation Misc Total CIP Connections Supported: – Total Max # of connections: …………. . 10 • Explicit Messaging: – Originator Maximum Number of Connections: ……. 0 – Target Max. Number of Connections ……………. . 10 • I/O Messaging: – Originator (Scanner) Max. Number of Connections ……. 0 – Target (Adapter) Max. Number of Connections …………. 10 – Number of connections used by Logix Processor ………. . 1 • MAC Parameter Configuration: • Speed: – Auto • Duplex: – Auto • IP Address Configuration: – Software (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 15
Kinetix 300 Dimensions Cat. No. A (mm) B (mm) C (mm) D (mm) 2097 -V 31 PR 0 68 190. 5 185. 1 182. 4 2097 -V 31 PR 2 68. 5 190. 5 185. 1 182. 4 2097 -V 32 PR 0 68 190. 5 229. 6 182. 4 2097 -V 32 PR 2 68. 5 190. 5 229. 6 182. 4 2097 -V 32 PR 4 86. 8 190. 5 229. 6 182. 4 2097 -V 33 PR 1 68 190. 5 185. 1 182. 4 2097 -V 33 PR 3 68. 5 190. 5 185. 1 182. 4 2097 -V 33 PR 5 94. 4 190. 5 185. 1 182. 4 2097 -V 33 PR 6 68 190. 5 229. 6 182. 4 2097 -V 34 PR 3 68. 5 190. 5 185. 1 182. 4 2097 -V 34 PR 5 94. 4 190. 5 185. 1 182. 4 2097 -V 34 PR 6 68 190. 5 229. 6 182. 4 (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 16
Kinetix 300 Interfaces Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 17
Input and Output Power 18 Copyright © 2009
I/O Connector 19 Copyright © 2009
Feedback Connector Absolute Feedback 20 Copyright © 2009 Incremental
24 VDC Back Up Power Connector • 2 -pin quick-connect terminal block that can be used with an external 24 VDC power supply to provide “Keep Alive” capability: during a power loss, the logic and communications will remain active. – When the enable input remains asserted, the back up circuit shall restart the motor upon restoration of mains power. If this action is not desired, then disable the enable input prior to re-application of input power. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 21
Braking Resistor and DC Bus connector • 5 -pin quick-connect terminal block that can be used with an external braking resistor (the indexing drive has the regeneration circuitry builtin). The Brake Resistor connects between the Positive DC Bus (either P 6. 1 or 2) and P 6. 3. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 22
Drive based back up memory • The drive based ADR is done through the memory module. The memory module is based on EEPROM technology, and is good for 1 million write cycles. • All configured tags are stored in the memory (when drive is not in run mode). • Any tags that get changed during via Ethernet during runtime are not written to memory module. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 23
Keypad • The Kinetix 300 drive is equipped with a diagnostic LED display and three push buttons that are used to select displayed information and to edit a limited set of parameter values. • Parameters can be scrolled by using the “UP” and “DOWN” buttons. • To view a value, press “Enter”. To return back to scroll mode press “Enter” again. • After pressing the ”Enter” button on editable parameters, the yellow LED “C” will blink indicating that parameter value can be changed. Use “UP” and “DOWN” buttons to change the value. • Press “Enter” to store new setting return. Automation, back. Inc. to. Allscroll mode. Copyrightand © 2009 Rockwell rights reserved. 24
Status Display Behavior • By default, if there is no activity on the input keypad for 30 seconds, the Kinetix 300 drive continuously scrolls the drives’ IP address. • Upon power up, the display shows its status: “di. S” (disabled) or “run” (enabled), then after 30 seconds, the drive shall alternately scroll the drives’ IP address along with its status. • If the Kinetix 300 is faulted, the drive displays the fault code (non -scrolling). Then after 30 seconds, the drive shall alternately scroll the drives’ IP address along with its fault code. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 25
Status Display Information 26 Copyright © 2009
Display LEDs 27 Copyright © 2009
Safe Off • The Kinetix 300 has an ISO 13849 -1 Safety Category 3 Performance Level d, compliant safety circuit. • Safety functionality is implemented to allow the drive output to the motor to be disabled so that the drive cannot generate torque in the motor. • 6 -pin quick-connect terminal block for the safety function interface. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 28
Safety Interface wiring Safety Connection with External Power Connecting an Indicator to the Safety Status Output 30 Copyright © 2009
Analog Inputs • Analog Reference Input – The analog reference input shall accept up to a ± 10 V analog signal across AIN 1+ and AIN 1 -. – The analog signal will be converted to a digital value with 13 bit resolution (12 bit plus sign). – If used in single-ended mode, one of the inputs must be connected to a voltage source while the other one must be connected to Analog Common (ACOM). – If used in differential mode, the voltage source is connected across AIN 1+ and AIN 1 - and the driving circuit common (if any) needs to be connected to the drive Analog Common (ACOM) terminal. 31 Copyright © 2009
Analog Output • Analog Output – The analog output is a single-ended signal (with reference to Analog Common (ACOM)) which can represent the following motor data: – Not Assigned – RMS Phase Current – RMS Peak Current – Motor Velocity – Phase Current R – Phase Current S – Phase Current T – Iq Current – Id Current • 32 The analog output resolution is 10 bit, and supplies a maximum of 10 m. A from -10 to +10 VDC Copyright © 2009
Digital Inputs • • The Kinetix 300 shall have twelve digital inputs that can be utilized by the drive. Example uses includes travel limit switches, proximity sensors, push buttons and hand shaking with other devices. Each input can be assigned an individual de-bounce time via tags. Some inputs can have additional special functionality such as Travel Limit switch, Enable input, Homing, and Registration input Input Special Function and can only be used on certain digital inputs as shown below: A 1 Negative Limit Switch Copyright © 2009 Rockwell Automation, Inc. All rights reserved. A 2 Positive Limit Switch A 3 Inhibit/Enable Input A 4 Not Assigned B 1 Not Assigned B 2 Not Assigned B 3 Not Assigned B 4 Not Assigned C 1 Not Assigned C 2 Not Assigned C 3 Registration C 4 Not Assigned 33
Digital Inputs • The inputs listed as Not Assigned are configurable to be any of the following inputs: – – – Abort Homing Start Homing Home Sensor Start Index Abort Index Reset Faults • The digital inputs are optically isolated and will source/sink up to 24 VDC. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 34
Digital Outputs • Digital Outputs – • 35 There a total of five digital outputs (“OUT 1” - “OUT 4” and “RDY”) available on the Kinetix 300. Outputs are open collector/emitter and are fully isolated from the rest of the drive circuits. These outputs can be used as Special Purpose, each output (OUT 1 -OUT 4) can be assigned to one of the following functions: • Not assigned • Zero speed • In-speed window • Current limit • Run-time fault • Ready • Brake (motor brake release) The “RDY” Output has a fixed function that will become active when the drive is enabled and the output power transistors become energized. • The digital outputs are optically isolated open collector/emitter circuits with a maximum output of 30 VDC and 100 m. A, Copyright © 2009
Homing • • The Kinetix 300 supports predefined (firmware based) homing functionality. Absolute, Immediate, and Home to Switch/Marker – When the Kinetix 300 has been homed it asserts the Homed bit in the Ether. Net/IP Output Assembly. – If the Kinetix 300 has not been homed, any absolute position moves will generate a fault. Incremental position moves are allowed. – Absolute homing is the only method that persist power cycles of the Kinetix 300. – The absolute position information within the drive (if absolute homed) will be cleared and the Homed bit cleared if any of the following events occur: • A change of motor encoder is detected. • A feedback related fault has occurred. • The Tamagawa battery is disconnected or a battery error is reported if Tamagawa encoder used. 36 Copyright © 2009
Homing • Besides Absolute and Immediate Homing, the Kinetix 300 implements a subset of the CANOpen homing methods for Home to switch/marker. – There is a total of 14 methods specified: Number Home Method Direction Homing Type Home Sensor Polarity 7 Switch-Marker Forward Bi-directional Active/Rising 8 Switch-Marker Forward Uni-directional Active/Rising 9 Switch-Marker Forward Bi-directional Inactive/Falling 10 Switch-Marker Forward Uni-directional Inactive/Falling 11 Switch-Marker Reverse Bi-directional Active/Rising 12 Switch-Marker Reverse Uni-directional Active/Rising 13 Switch-Marker Reverse Bi-directional Inactive/Falling 14 Switch-Marker Reverse Uni-directional Inactive/Falling 23 Switch-Fast Forward Home to sensor Active/Rising 25 Switch-Slow Forward Home to sensor Inactive/Falling 27 Switch-Slow Reverse Home to sensor Inactive/Falling 29 Switch-Fast Reverse Home to sensor Active/Rising 33 Marker Reverse Home to marker N/A 34 Marker Forward Home to marker N/A Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 37
Kinetix 300 Motor Support • Premiere support for TL-Series and MP-Series based motors, electric cylinders, and MP-Series stages. – Absolute Feedback devices • Smart motor recognition “Plug and Play” • Auto-populate gains – Incremental Feedback Devices • Select motor from Webbased Interface • Custom motor profile built into drive – If the motor is not in the database, it can still be used, but some electrical and mechanical data must be provided to create a Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 38
Operating modes • • • 39 Master Gearing Step and Direction Analog Input (Velocity or Current) Ether. Net/IP External Reference Indexing Copyright © 2009
Master Gearing • When the Kinetix 300 is in Master Gearing mode the drive shall command the motor to a position geared to the master encoder A-quad-B signals in the digital input I/O connection. The gearing is scaled by a fixed ratio. Encoder Input Buffered Encoder Output Master Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Slave 40
Step and Direction • When the Kinetix 300 is in Step and Direction mode the drive shall command the motor to a position geared to the step and direction signals in the digital input I/O connection. These commands are scaled by a fixed ratio. – A step and direction pair of signals can be connected to the Kinetix 300 to control position in the external positioning operating mode. These inputs are optically isolated from the rest of the drive circuits and from each other. – Both inputs can operate from any voltage source in the range of 5 to 24 VDC and do not require additional series resistors for normal operation. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 41
Analog Input Mode • When the Kinetix 300 is in Analog Velocity Input mode the drive commands the motor to a velocity or current. – This can be the actual voltage on the analog inputs or a tag value within the drive. – This reference (internal or external) is programmable. A separate configured offset may be applied to the velocity command. – Bipolar and uni-polar mode support. – For uni-polar voltage level applications the direction input normally used for the Step and Direction inputs may be to set the direction of the analog velocity. – If the direction signal is asserted the same velocity shall be applied in the reverse direction. 42 Copyright © 2009
Ether. Net/IP External Reference • When the Kinetix 300 is in Ether. Net/IP External Reference mode the drive commands the motor to a current, velocity or position value based on the reference value in the Ether. Net/IP Output Assembly object. – – Commanded Value – The external positioning is capable of supporting incremental, absolute, incremental registration, and absolute registration. Incremental registration commands the motor to move an incremental distance and if the registration input is asserted in process of that move the motor will move an additional displacement beyond the registration position. Absolute registration commands the motor to move to an absolute position and if the registration input is asserted in process of that move the motor will move an additional distance beyond the registration position. Velocity or Current 43 Copyright © 2009
Ethernet/IP Output Assembly Object Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 44
Ethernet/IP Input Assembly Object Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 45
Using Logix AOIs • For Customers who are familiar with Logix Integrated Motion Programming…. – Rockwell will be developing a set of AOIs that correlate to the existing Logix Integrated Motion commands, so you can control the drive similar to other Kinetix family servos. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 46
Indexing • When the Kinetix 300 is in indexing mode the drive performs the required index based position move according to the following parameters: – – – – – Type (absolute, incremental, registration or blended incremental) Move Type (S-Curve or Trapezoidal) Distance (how far to move) Batch Count (how many times to execute index before moving on to next index) Dwell (milliseconds to remain at position before moving on to next index) Velocity (speed when moving towards new position) Acceleration (how quickly towards configured velocity) Deceleration (how quickly towards zero velocity from configured velocity) Next Index (next index to execute if any) Action When Complete • The Kinetix 300 begins executing indexes based on either a command received over the Ether. Net/IP connection or immediately upon assertion of the hardware enable signal. 47 Copyright © 2009
Indexing Modes Supported Registration action Blended Incremental action Stop and hold action 48 Wait for Start Command Copyright © 2009 action Wait time action
Kinetix 300 component solution Solution Micrologix 1400, Kinetix 300, TLY motor and Panel. View Component and Stratix switch • Power – 400 W to 3 k. W • Voltage – 120/230/460 V • Network – Ether. Net/IP Class 3 Messaging • Control – PTO, Indexing, Analog, or Ether. Net/IP • Safety – Safe Off • Motor – TLY series • Feedback – 17 bit abs • Configuration – RSLogix 500, Kinetix 300 web browser • Tuning – Auto tuning 49 Copyright © 2009 Ethernet/I P Features
Kinetix 300 Architecture solution Solution Compact. Logix L 2 x, Kinetix 300, MPL motor and Panel. View Plus Compact and Stratix switch • Power – 400 W to 3 k. W • Voltage – 120/230/460 V • Network – Ether. Net/IP Class 1 Messaging • Control – Ether. Net/IP, Indexing • Safety – Safe Off • Motor – MPL series • Feedback – High Resolution • Configuration • RSLogix 5000 with Add-On-Profile • Kinetix 300 web browser • Tuning – Auto tuning 50 Copyright © 2009 Ethernet/ IP Features
Leveraging Ether. Net/IP Kinetix 300 is the simple motion solution for Ether. Net/IP based systems • Leverage Ether. Net/IP for: • Seamless Integration of products • Easily re-use and migrate projects • Link plant floor to enterprise systems • Integrate control and information infrastructures • Simple diagnostics and monitoring • Ease of Configuration • Simplify maintenance • Leverage tools • HMI Faceplates • Logix Add On Instructions Panel. View Plus Compact. Logix L 23 Stratix Power. Fle x 4 AC Drive Point I/O (Confidential – For Internal Use (Confidential Only) Copyright – For Copyright © Internal 2007 Rockwell Use © 2008 Only)Automation, Rockwell Copyright. Automation, ©Inc. 2008 All. Rockwell rights Inc. reserved. All. Automation, rights reserved. Inc. All rights reserved. Kinetix 300 Servo Drive (Indexing Position & Velocity control) 51
Sale Opportunities – Customer Profiles • Profile 1: Current customers using Allen-Bradley for high axis machines but using a competitor’s solution on their low axis machines. – Point out that we can now be competitive on low axis motion applications and there is a documented savings associated with using a single supplier. • Profile 2: Current customers using Allen-Bradley for some automation but using a competitor’s motion solution because customer has standardized on Ethernet/IP. – Point out that with the Kinetix 300, we now have the single network solution for their motion applications that they have been looking for. Also there is a documented savings associated with using a single supplier. • Profile 3: Customers building primarily low axis machines who like the idea of working with Rockwell Automation but use a competitor’s solution because they think we can’t be cost competitive with motion control. – Tell them about this product and explain the benefits of the Kinetix 300 in a low axis solution. • Profile 4: Customers with whom we currently don’t have a relationship. – These customers may have dismissed using Rockwell Automation in the past because they perceived that our prices were too high. – This is an excellent opportunity for them to purchase a premier product from a single vendor at a (Confidential – For Internal Use Only) Copyright very competitive price. © 2009 Rockwell Automation, Inc. All rights reserved. 52
Sale Opportunities – Target Markets • Low Complexity application spaces – Intermittent or slower speed machines. – Loose coordination of axes or drive to drive gearing. – Analog, PTO, Indexing, or Ethernet/IP control • Emerging Compact Machine Solution – Network connected, simple moves, OEM uses RSLogix 5000, lower speed applications, may require higher power servos. • Component Compact Machine Solution – Micro. Logix 1400 based, non-coordinated, simple independent moves. OEM does not use RSLogix 5000, lower power applications. (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 53
Sale Opportunities – Target Applications • Target Applications – – – – Indexing tables Automatic Assembly Machines Tool Changing machinery Intermittent Vertical Form Fill and Seal Equipment Intermittent Horizontal Form Fill and Seal Equipment Laboratory Automation Equipment Simple Sleevers Intermittent Shrink Wrappers Simple case packers and erectors Medical technology applications Light Manufacturing Systems Solar Panel Tracking Equipment Feed and Withdrawal Equipment (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 54
Sale Opportunities – Targets • Current OEMs who buy motion solutions from Rockwell Automation and: – are currently standardized or considering standardizing on Ethernet/IP for control. – are looking to replace Ultra 3000 Device. Net-based Indexing drives. – are developing simpler, low cost machines as part of their machine portfolio – that customize large machines by incorporating additional non-coordinated axes of motion for feed and withdrawal equipment. • OEMs that bought more than $25 K over the past 3 years, did not buy Rockwell Automation motion, and bought Compact. Logix L 2’s and/or L 3’s and/or Micro. Logix 1400. • OEMs who are using Ether. Net/IP for machine control but not motion control. – Target current customers that buy Powerflex 4 and Power. Flex 70 with Ether. Net/IP or currently buying w Stratix 2000 and 6000 Ethernet switches. (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 55
Kinetix 300 Catalog Nomenclature 2097 – V 31 PR 2 XX Options (future) PR 0 = 400 W (V 31 and V 32 models only) PR 1 = 500 W (V 33 model only) PR 2 = 800 W (V 31 and V 32 models only) PR 3 = 1. 0 k. W (V 33 and V 34 models only) PR 4 = 1. 7 k. W (V 32 model only) PR 5 = 2. 0 k. W (V 33 and V 34 models V 31 = 120/230 VAC 1Φ only) PR 6 = 3. 01Φ k. W w/ (V 33 and V 34 models V 32 = 230 VAC integrated only) EMC filter V 33 = 230 VAC 1Φ or 3 Φ V 34 = 460 VAC 3Φ (Confidential – For Internal Use Only) Copyright © 2008 Rockwell Automation, Inc. All rights reserved. 56
Kinetix 300 Models Power [k. W] RA Catalog Number Description 2097 -V 31 PR 0 1Φ, 2 A, 120/240 V, No Filter (120 VAC input can drive 240 V motor at full speed) 0. 4 2097 -V 31 PR 2 1Φ, 4 A, 120/240 V, No Filter (120 VAC input can drive 240 V motor at full speed) 0. 8 2097 -V 32 PR 0 1Φ, 2 A, 240 V, Integral Filter 0. 4 2097 -V 32 PR 2 1Φ, 4 A, 240 V, Integral Filter 0. 8 2097 -V 32 PR 4 1Φ, 8 A, 240 V, Integral Filter 1. 7 2097 -V 33 PR 1 1Φ 3Φ, 2 A, 240 V, No Filter 0. 5 2097 -V 33 PR 3 1Φ 3Φ, 4 A, 240 V, No Filter 1. 0 2097 -V 33 PR 5 1Φ 3Φ, 8 A, 240 V, No Filter 2. 0 2097 -V 33 PR 6 1Φ 3Φ, 12 A, 240 V, No Filter 3. 0 2097 -V 34 PR 3 3Φ, 2 A, 480 V, No Filter 1. 0 2097 -V 34 PR 5 3Φ, 4 A, 480 V, No Filter 2. 0 2097 -V 34 PR 6 3Φ, 6 A, 480 V, No Filter 3. 0 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 57
Kinetix 300 Configuration • Smart Motor recognition for RA motors • • Sizing in Motion Analyzer • • Logix Motion Commands Additional Web-based Interface • 58 Product Selection Access I/O assembly Instances V 17 and V 18 compatible RSLogix 5000 Add On Instructions • • Supported in Version 4. 8 RSLogix 5000 Add On Profile • • Plug and Play operation Automatic population of gains Auto and manual tuning if required Tools and configuration Copyright © 2009
Kinetix 300 Configuration RSLogix 5000 Web Based Motor Selection No Yes Tuning No Yes Firmware upgrade No Yes O-Scope No Yes Homing User program Yes Configuratio n User program Yes (Confidential – For Internal 59
Kinetix 300 Web Configuration 60 Copyright © 2009
Kinetix 300 Web-based Configuration Common Configuration Environment (Web Browser – Requires Java 1. 4 or higher installed on Computer) Smart Motor Recognition (MP and TLY motors) Absolute feedback motors. Select incremental motors. 3 rd party motor database. Pre population of gains. Ability to add motors into database. Auto Tuning Mode selection and tag population (Analog, Gearing, Step/Direction, Indexing) Drive Information (hardware and firmware revision, ID, etc) Ether. Net/IP Parameters (IP address, mode, multi cast, data links) I/O (Digital and analog assignments, debounce, scaling) Limits (Velocity and Position Limits) Fault History (time stamped, last 16 faults) Tools (Configurable Oscilloscope, Tag monitoring, I/O monitoring, Homing) Save and load configuration files from PC Print out all drive configured settings Upgrade drive firmware Configure all drives that are on the network. (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 61
Kinetix 300 Motor Configuration • Premiere support for TL-Series and MP-Series based motors, electric cylinders, and MP-Series stages. – Absolute Feedback devices • Smart motor recognition “Plug and Play” • Auto-populate gains – Incremental Feedback Devices • Select motor from Webbased Interface • Custom motor profile built into drive – If the motor is not in the database, it can still be used, but some electrical and mechanical data must be provided to create a Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 62
Kinetix 300 Required Accessories • Motor Cables • Feedback Cables – Feedback support aligned with Kinetix 2000. • The Kinetix 2000 feedback connector kit (2090 -K 2 CK-D 15 M) is used in the Kinetix 300. • Use Kinetix 2000 feedback cables for Kinetix 300. – The Kinetix 300 supports feedback cables of up to 20 meters • Power cables – Kinetix 300 uses existing Kinetix “flying lead” Motor power cables Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 63
Kinetix 300 Required Accessories • Kinetix 2000 Feedback Connector and TL Battery – Catalog Numbers 2090 -K 2 CK-D 15 M, 2090 -DA-BAT 2 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 64
Kinetix 300 Required Accessories • I/O Breakout board, Catalog number 2097 -TB 1 – Increases width of drive by xx mm. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 65
Kinetix 300 Optional Accessories • Motor Brake Module • I/O Expansion Cable • Side Mount EMI Filters • Footprint Mount EMI Filter • Shunt Resistors • Memory Module 12 pack • Memory Module Programmer • Spare Connector Set Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 66
Kinetix 300 Optional Accessories • Motor Brake Module 2097 -MBM – – – Used to control Braking Requires External 24 VDC 1. 2 A power supply Uses Digital Output #2 Increases mounting width Must use with 2097 -CBL 1 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Motor Brake Module 67
Kinetix 300 Optional Accessories • I/O Expansion Cable 2097 -CBL 1 – Clip On Design – 2 meter length. Flying leads. Color Coded wiring. – Must use the motor brake module (2097 -MBM) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 68
Kinetix 300 Optional Accessories • • • Shunt Resistors 2097 -R 2 2097 -R 3 2097 -R 4 2097 -R 6 2097 -R 7 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 69
Kinetix 300 Optional Accessories • Recommended % of Regenerative Dump (RD) into resistor – RDapplication is the application duty cycle in percent. For the intermittent regeneration applications, use RDapplication = t/T. – Where t is the duration when regeneration is needed and T is the time interval between two regenerations. Both t and T must use the same time unit, e. g. , seconds Catalog Number Brake Resistor 2097 -V 31 PR 0 2097 -R 4 2097 -V 31 PR 2 2097 -R 4 2097 -V 32 PR 0 2097 -R 4 2097 -V 32 PR 2 2097 -R 4 2097 -V 32 PR 4 2097 -R 2 2097 -V 33 PR 1 2097 -R 4 2097 -V 33 PR 3 2097 -R 4 2097 -V 33 PR 5 2097 -R 2 2097 -V 33 PR 6 2097 -R 3 2097 -V 34 PR 3 2097 -R 7 2097 -V 34 PR 5 2097 -R 6 2097 -V 34 PR 6 2097 -R 6 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Max RD_application 2. 10% 1. 97% 2. 96% 2. 02% 1. 90% 70
Kinetix 300 Optional Accessories • 2097 -F 1 and 2097 -F 2 AC line filters are mounted to the right side of the drive. – Increase the width of drive • 2097 -F 4, 2097 -F 5, and 2097 -F 6 AC line filters are mounted to the back of the drive. – Increase the depth of the drive Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 71
Kinetix 300 Optional Accessories • Line filter Combinations Catalog Number Description EMI Filter 2097 -V 31 PR 0 Kinetix 300, 2 A, 120/240 V, No Filter 2097 -F 4 2097 -V 31 PR 2 Kinetix 300, 4 A, 120/240 V, No Filter 2097 -F 5 2097 -V 32 PR 0 Kinetix 300, 2 A, 240 V, Integrated Filter N/A 2097 -V 32 PR 2 Kinetix 300, 4 A, 240 V, Integrated Filter N/A 2097 -V 32 PR 4 Kinetix 300, 8 A, 240 V, Integrated Filter N/A 2097 -V 33 PR 1 Kinetix 300, 2 A, 240 V, No Filter 2097 -F 4 2097 -V 33 PR 3 Kinetix 300, 4 A, 240 V, No Filter 2097 -F 5 2097 -V 33 PR 5 Kinetix 300, 8 A, 240 V, No Filter 2097 -F 6 2097 -V 33 PR 6 Kinetix 300, 12 A, 240 V, No Filter 2097 -F 1 2097 -V 34 PR 3 Kinetix 300, 2 A, 480 V, No Filter 2097 -F 4 2097 -V 34 PR 5 Kinetix 300, 4 A, 480 V, No Filter 2097 -F 5 2097 -V 34 PR 6 Kinetix 300, 6 A, 480 V, No Filter 2097 -F 2 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 72
Kinetix 300 Accessories • Memory Module 12 pack – 2097 -MEM – For customers who need to have backup/spare memory modules • Memory Module Programmer – 2097 -PGMR – Allows customer to duplicate memory modules • Spare Connector Set – 2097 -CONN 1, contains a set of all connectors used on all Copyright © 2009 Rockwell Automation, Inc. All rights reserved. drives 73
(Confidential – For Internal Use Only) yright © 2009 Rockwell Automation, Inc. All rights reserved. 74
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