2017 CALACT Maintenance Forum Intellig Aire III Clima

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2017 CALACT Maintenance Forum Intellig. Aire III & Clima. Aire 1 D Presented by:

2017 CALACT Maintenance Forum Intellig. Aire III & Clima. Aire 1 D Presented by: James Cole Western Region Service Manager – Bus HVAC

Intellig. Aire III Monitoring Screen 2

Intellig. Aire III Monitoring Screen 2

Can. Diagnostic Kit 204 -1927 Laptop PC requires Windows® XP, Windows® 7 3

Can. Diagnostic Kit 204 -1927 Laptop PC requires Windows® XP, Windows® 7 3

USB/CAN ADAPTERS New Version Old Version

USB/CAN ADAPTERS New Version Old Version

Installing Can. Diag • Must have administrative rights and internet access to properly install

Installing Can. Diag • Must have administrative rights and internet access to properly install • Uninstall previous versions of Can. Diag before installing version 1. 6. 0 5

Can. Diag Icons 6

Can. Diag Icons 6

Diagnostics 7

Diagnostics 7

Updating Can. Diag • Issue with Can. Diag update link 8

Updating Can. Diag • Issue with Can. Diag update link 8

Can. Diag Firmware Version 9

Can. Diag Firmware Version 9

Intellig. AIRE III Updating & Firmware Intellig. AIRE III Updating Can. Diag & Firmware

Intellig. AIRE III Updating & Firmware Intellig. AIRE III Updating Can. Diag & Firmware 10

Intellig. AIRE III Updating Can. Diag & Firmware 11

Intellig. AIRE III Updating Can. Diag & Firmware 11

Updating Can. Diag • Issue with Can. Diag update link • Contact James Cole

Updating Can. Diag • Issue with Can. Diag update link • Contact James Cole at the Thermo King booth, or e-mail james. cole@irco. com, for temporary link until issue is corrected in program 12

Can. Diag Setup 13

Can. Diag Setup 13

Intellig. Aire III Login service irkolin 14

Intellig. Aire III Login service irkolin 14

Custom Password 1) Left click on down arrow and hold 2) Drag cursor down

Custom Password 1) Left click on down arrow and hold 2) Drag cursor down to ‘change password’ 3) Release 15

Diagnostics 16

Diagnostics 16

Module selection Main Module ID 0 0 Main Module ID 0 1 Main Module

Module selection Main Module ID 0 0 Main Module ID 0 1 Main Module ID 0 2 17

Module Screens Real Time Data Programmable Features & Test Modes Alarm Codes Energized Outputs

Module Screens Real Time Data Programmable Features & Test Modes Alarm Codes Energized Outputs 18

Intellig. AIRE III Configuration Files tellig. AIRE III

Intellig. AIRE III Configuration Files tellig. AIRE III

Intellig. AIRE III Configuration Set Up tellig. AIRE III

Intellig. AIRE III Configuration Set Up tellig. AIRE III

Intellig. AIRE III Configuration Set Up tellig. AIRE III

Intellig. AIRE III Configuration Set Up tellig. AIRE III

Intellig. AIRE III Can DIAG Flash Load/Configuration Files

Intellig. AIRE III Can DIAG Flash Load/Configuration Files

Intellig. AIRE III Configuration Files 23

Intellig. AIRE III Configuration Files 23

DEMO 24

DEMO 24

Intellig. AIRE III Sensor Calibration

Intellig. AIRE III Sensor Calibration

Firmware Flash Load Cables 26

Firmware Flash Load Cables 26

Bench Loading Intellig. Aire III Firmware 27

Bench Loading Intellig. Aire III Firmware 27

Bench Loading Intellig. Aire III 24 v or 12 v Power Supply 28

Bench Loading Intellig. Aire III 24 v or 12 v Power Supply 28

Warranty Procedure 41 -9353 Main Module 29

Warranty Procedure 41 -9353 Main Module 29

EEPROM Backup 30

EEPROM Backup 30

Service Bulletin 572 -28 Firmware Revision 04. 00 31

Service Bulletin 572 -28 Firmware Revision 04. 00 31

Firmware Cable Port Identification 32

Firmware Cable Port Identification 32

Intellig. AIRE III Introduction to Intellig. AIRE III Flash Loading/Com Port Set Up Steve

Intellig. AIRE III Introduction to Intellig. AIRE III Flash Loading/Com Port Set Up Steve Morris Thermo King, Bus Service Manager Minneapolis, MN • Start (lower left on desktop) • Devices & Printers

Intellig. AIRE III Steve Morris Loading/Com Port Set Up Thermo. Flash King, Bus Service

Intellig. AIRE III Steve Morris Loading/Com Port Set Up Thermo. Flash King, Bus Service Manager troduction to MN Minneapolis, Intellig. AIRE III

Intellig. AIRE III Flashloading / Com Port Set Up P 3 LED P 1

Intellig. AIRE III Flashloading / Com Port Set Up P 3 LED P 1 P 5 P 4 P 2 P 6

Intellig. AIRE III Flashloading / Com Port Set Up P 3 LED P 1

Intellig. AIRE III Flashloading / Com Port Set Up P 3 LED P 1 P 5 P 4 P 2 P 6 Cycle power to complete flashload

Shutdown Alarm Lockout SB 645 -1 • 3 alarm events in 100 hour increments

Shutdown Alarm Lockout SB 645 -1 • 3 alarm events in 100 hour increments • 17 possible shutdown codes • Separate counter for each code • Code 49 “pending lock out fault” 2 alarm events 37

Shut Down Alarm Lockout 38

Shut Down Alarm Lockout 38

Shutdown Alarm Lockout 39

Shutdown Alarm Lockout 39

Intellig. AIRE III DDM

Intellig. AIRE III DDM

Intellig. AIRE III System Set Up Mode d. Eg

Intellig. AIRE III System Set Up Mode d. Eg

Intellig. AIRE III Test Mode Pt Pre Trip Service

Intellig. AIRE III Test Mode Pt Pre Trip Service

Intellig. AIRE III Service Test Mode

Intellig. AIRE III Service Test Mode

Intellig. AIRE III Pressure Readout Mode SP 1

Intellig. AIRE III Pressure Readout Mode SP 1

Intellig. AIRE III Temperature Readout Mode rt. S Rts – 1 second Actual temp.

Intellig. AIRE III Temperature Readout Mode rt. S Rts – 1 second Actual temp. – 2 seconds

Intellig. AIRE III Alarm Readout mode Yellow-Check Red-Shut down --Active alarms only

Intellig. AIRE III Alarm Readout mode Yellow-Check Red-Shut down --Active alarms only

Keypad Set Up & Diagnostics 47

Keypad Set Up & Diagnostics 47

Data Monitoring Files 48

Data Monitoring Files 48

Data Monitoring Files 49

Data Monitoring Files 49

Data Monitoring Files 50

Data Monitoring Files 50

Data Monitoring Files Use MMO Spreadsheet 51

Data Monitoring Files Use MMO Spreadsheet 51

Data Monitoring Files Demo Accessing Files • • • Windows C drive Program files

Data Monitoring Files Demo Accessing Files • • • Windows C drive Program files Thermo King Can. DIAG Data Monitor MMO Reading Files • • Highlight column A Data Text to column Delimited Next Check semi colon Finish 52

Clima. Aire 1 D 53

Clima. Aire 1 D 53

Clima. Aire Controllers Clima. Aire 1 D Clima. Aire II 54

Clima. Aire Controllers Clima. Aire 1 D Clima. Aire II 54

Clima. Aire 1 D 55

Clima. Aire 1 D 55

Clima. Aire Set Up Kit 56

Clima. Aire Set Up Kit 56

Overview of Controller Functions • „t 1“ - Test mode 1 – basic test

Overview of Controller Functions • „t 1“ - Test mode 1 – basic test A/C unit function ‑ TEST MODE 1 allows operating the unit manually for charging or testing. • „rt “ - Manual relay test ‑ ‑ ‑ ‑ ‑ • • • „EL“ - evaporator low speed relay (EFRL) „En“ - evaporator medium speed relay (EFRM) „EH“ - evaporator high speed relay (EFRH) „CL“ - compressor clutch and condenser relay (CR) „b. P“ - boost pump relay (BPR) „C 0“ - modulating coolant valve (MCV)–low side output–for old Clima. AIRE I „C 1“ - modulating coolant valve (MCV) – high side output „d 0“ - damper output – low side output – for old Clima. AIRE I „d 1“ - damper output – high side output „Pr “ - Set up of program number and firmware version reading „CA“ - Calibration of temperature sensors „SE“ - Set Up parameters „AL“ - Reading and clearing alarms „Hr“ - Reading hour meter 57

Alarm Indicators Red Alarm Symbol Yellow Alarm Symbol • Cycling of Clutch 05 Red

Alarm Indicators Red Alarm Symbol Yellow Alarm Symbol • Cycling of Clutch 05 Red alarm • Long delay of HPCO and LPCO 06 Red alarm • Inverter Alarms – detail are described in SR 10 E 31 -37 Red alarm • RTS – Low value 07 Yellow alarm • RTS – High value 08 Yellow alarm • CTS – Low value 09 Yellow alarm • CTS – High value 10 Yellow alarm • ATS – Low value 11 Yellow alarm • ATS – High value 12 Yellow alarm 58

Clima. Aire 1 D Pocket Card 59

Clima. Aire 1 D Pocket Card 59

James Cole Western Region Service Manager – Bus HVAC James. cole@irco. com 602 -245

James Cole Western Region Service Manager – Bus HVAC James. cole@irco. com 602 -245 -0215 60