THE ROADMAP OF THE CLUSTER INTELLIGENT FACTORIES ISCP

THE ROADMAP OF THE CLUSTER INTELLIGENT FACTORIES ISCP 2015 Research to Business Conference on Italian-Serbian Collaboration Platform in Advanced Manufac t u r i n g Systems and Tec h n o l o g i e s Belgrade, 13 th May 2015 Prof. Tullio TOLIO President of the Scientific Technical Committee Cluster Intelligent Factories

WHY a Roadmap?

To connect national and regional research policies with international policies; To facilitate the participation in European initiatives. PPP - JTI Call 1 Call n Call 2 National Cluster Italian Ministry Call 1 Smart specialization EU Call n Call 2 Regional Cluster Italian Region Call 1 Call 2 Call n Players: Enterprises, Universities Res. Organizations, Associations

To suggest direction for the transformation of the italian Manufacturing sector towards new product-services, processes, and technologies in order to take advantage of the Italian resources and strenghs and exploit new opportunities Roadmap of the Cluster Intelligent Factories (Dec 2014) Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

Manufacturing in Italy First sector of the non-financial economy (in terms of employees and added value)1 • First sector for export • First sector for private investments in R&D • First sector for innovation level • First sector for productivity growth ©ITIA-CNR • 1 elaborazione ITIA-CNR su dati Eurostat 2011 2 State of the Industry, Sectoral overview and Implementation of the EU Industrial Policy, Commission Staff Working Document, 2014 3 EFFRA – European Factory of the Future Research Association, 2012 4 European Competitiveness Report 2013

Italian manufacturing in the world Italy is among the first 6 countries in the world in terms of added value in manufcturing. The first 10 countries generate 70% of the worldwide added value. Year 2012

Leading manufacturing countries in Europe Italy is the first country in terms of number of enterprizes and second in terms of GDP, Added Value and number of employees Fonte: elaborazione su dati Eurostat 2011

European Import-Export in manufacturing Second country in Europe in terms of Export

Italian Import-Export by sector

Employees 3, 9 millions of employees (2 nd country in Europe) % of Highly qualified personnel

Leading manufacturing regions in Europe Four Italian Regions are among the top ten manufacturing Regions in Europe.

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

Megatrends Demographic change Climate change New emerging markets Resource scarcity MEGATREND Faster and faster technological development

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

Megatrends and challenges for manufacturing

Faster and faster technological development: challenges for manufacturing • Greater flexibility and reconfigurability of production systems • Improvements in productivity • Integration of advanced technologies in existing systems • New types of job • Smart manufacturing • Enhaced interacion with individuals (clients, workers, citizens)

New emerging markets: challenges for manufacturing • Growth of the emerging countries (both in production and consumption) • Growth of the middle-class at worldwide level • Continuously mutating market conditions • Need to manage dynamic and complex networks of enterprises • New models of cooperation – Reshoring – offshoring - nearshoring • Need to valorize local competences and strengths.

Ageing Population: challenges for manufacturing • To allow over 65 to work if they want and, at the same time, to have enough jobs for the young generation • Improve worker’s wellbeing in terms of satisfaction, safety, inclusion • New products and services for the elderly people • New products and services to guarantee confort, health, wellbeing to target groups • Urban manufacturing (factory as a good neighbour) within the increase in the urbanization

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

Research Lines (RL) RL 1: Solutions for personalized production RL 2: Models and tools for sustainable production RL 3: Valorization of workers in the factory RL 4: Systems for high efficiency in production RL 5: Innovative production systems RL 6: Adaptable and reconfigurable systems RL 7: Strategies and management for the next generation production systems

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

LI 4: High efficiency production systems To develop high efficiency production systems to minimize production costs improve quality and productivity. High efficiency is necessary in all the sectors to improve competitivity, in partcular in those sectors having reduced margins

Priorità di ricerca per LI 4: Sistemi di produzione ad alta efficienza 4. 1. Advanced control for hybrid systems 4. 2. Integrated quality, maintenance and logistics for zero defect production 4. 3. Monitoring and control of industrial processes 4. 4. Integrated environments for the design of distributed control systems 4. 5. Cyber. Physical Systems (CPS) for intelligent factories 4. 6. Advanced motion planning for industrial robots. 4. 7. Accurate modelling of industrial robots

LI 6: Adaptable and reconfigurable systems The goal is the development of a new generation of production systems able to evolve and to adapt to a dynamic context. ERP MES SCADA/HMI CONTROL Optimal Real-time control system

LI 6: Adaptable and reconfigurable systems : Research priorities 6. 1. Intelligent interaction between operators and machines (Smart Human-machine Interface) 6. 2. Human-robot co-working 6. 3. Integrated simulation tools for virtual commissioning of manufacturing systems 6. 4. Intellingent Machines 6. 5. ICT for model-based machinery development 6. 6. Integrated digital platform for the configuration of production systems 6. 7. Modular mechatronics for high flexibility and reconfigurability. ERP MES SCADA/HMI CONTROL Optimal Real-time control system

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

European Roadmaps Enabling Technologies …… ……

Enabling Technologies in European Roadmaps • • • EFFRA (European Factories of the Future Research Association) – Manifatturiero discreto; SPIRE (Sustainable Process Industry through Resource and Energy Efficiency) – Manifatturiero continuo; Photonics 21 – Fotonica; Robotics Adsl – Robotica; IMS 2020 (Roadmap on Global Sustainable Manufacturing) – Manufacturing; Action. Plan. T – ICT for Manufacturing; EUMAT (Materials for Life Cycle)– Materials; Nanofutures (European Technology Integrating and Innovation Platform on Nanotechnology) – Micro- and Nano-Manufacturing; Progetto Bandiera “La Fabbrica del Futuro” – Programma di ricerca nazionale sul manifatturiero avanzato; Cluster Tecnologico Nazionale “Fabbrica Intelligente” – Piano strategico e progetti del Cluster Nazionale “Fabbrica Intelligente”.

Enabling Technologies in European Roadmaps

Roadmap of the cluster Intelligent Factories Megatrends Challenges Italian situation Research priorities Researh and innovation topics Enabling Technologies Research lines

Cluster Projects Project 1 Project 2 Project 3 Project 4 Sustainable manufacturing Adaptive and modular approaches for the digital factory Smart Manufacturing High performance manufacturing Total costs: Total funding ~40 million Euro ~30 million Euro

The first 4 Cluster Projects Enabling Technologies

Roadmap of the cluster Intelligent Factories Megatrends Italian situation Challenges Enabling Technologies Research lines Research priorities Researh and innovation topics m to t Bo up

Thank you for your attention! Prof. Tullio TOLIO President Cluster Intelligent Factories

LI 3: Valorization of workers in the factory The goal is to define and develop new production systems around the people considering social and demographical trends and the needs of the different kind of workers to valorize their competences and to contribute to their satisfaction and well being.

LI 3: Valorization of workers in the factory: Research Priorities 3. 1. ICT solutions to valorize knowledge and competences in factories 3. 2. Technologies and tools for inclusive factories. 3. 3. New materials and new technologies for workplace safety. 3. 4. Virtual reality for factory management. 3. 5. Virtual reality for training.

LI 1: Solutions for personalized production The goal is the realization of systems and industrial models for the efficient production of high added value personalized goods to strengthen Italian made in Italy. These systems must be reconfigurable to satisfy production requirements strongly related to customer needs and should include new models of product-service management.

Solutions for personalized production: Research Priorities 1. 1 Advanced solutions for the design and configuration of personalized solutions. 1. 2 Efficient production of high value functional personalized products 1. 3 Models and tools for the creation of dynamic networks for personalized production. 1. 4 production management of customer driven production. 1. 5 Mini factories as a model to reorganize production and distribution supply chains. 1. 6 Production system to process smart materials for personalized products/services