OEM SV HZH 2007 01 20 Siemens VDO

日本OEM对质量的要求 SV HZH 2007 -01 -20 © Siemens VDO Automotive AG 2005 | Name | Department CCYY-MM-DD

最终客户的期望 优质 Good Quality 快速 Faster Speed 客户期望 End Customer's Expectation 价格 Cheaper Price 我们是否达到 / 超越了最终用户的期望？ F Can Siemens VDO exceed end customer's expectation? F 日本OEM要求 2007 Jan 2

客户期望零缺陷的十个关键词 Speed up Quality First principle 质量第一原则 GENCHI GENBUTSU 到现场去，实地实物 快速反应 Customer's point of view. POKAYOKE 防错措施 站在客户角度看问题 零缺陷 Quality is build up at process YOKOTEN 分享经验 KAIZEN 持续改善 # 质量来自过程 Long term vision 长期战略 Visual control 可视化控制 3

No 1: 质量第一原则 案例1: TOYOTA Score list at RFQ YARIS MY 2005 n. TMC 对 Siemens VDO的打分： Category Contents to be checked Design Core concept If design PCB has “noise free”? If Core PCB has any carry over constraint for analogue meter Design X X X Manufacturing Can the all Test (TSC 3500, 3501, 7010, 7019) be performed internally? Can the electromagnetic wave tests certification (TSC 7025, 7026) be performed internally? Actual vehicle test evaluation Illumination Noise Heat Rigidity X ? ○ Response to S. O. P (Goguchi) Design Manufacturing Can the all Test (TSC 3500, 3501, 7010, 7019) be performed internally? Can the electromagnetic wave tests certification (TSC 7025, 7026) be performed internally? Actual vehicle test evaluation X X ? ○ ? Quality Claim rate (field, 0 mile) X Supplier Corporations Factory manufacturing quality process Guest Engineer Design communication ○ △ △ Understanding Toyota way of working X If supplier do Toyota evaluation as 1 st priority BRAD “Business Reform Advance Development Specification understanding RFQ validation ( COM size) TSC understanding Point raring Special note △ X X --- Response to Prototype Evaluation by simulations (i. e. FEM) TOTAL Result O =Good △ =Acceptable X= Not good 进行客户调查，找到不足并改善！ 日本OEM要求 2007 Jan 5

No 8: 质量来源于过程 8. 1: 建立更加详细和可视化的控制计划. ■ Assurance value review example. WP 1 : Assemble PCB, Movements WP 2 : Movement Pin Press WP 3 : Assemble Reset Knob, Keypad, Mid housing , Conductive rubber Diffuser, Display, Bracket WP 4 : Function Test and Programming WP 5 : Assemble rear cover and Screw Down Sub assembly, Glue Dial WP 6 : Pointer Staking WP 7 : Blow-Suck-Box WP 7 A : Assemble Rubber Caps to Lens WP 8 : Assemble Mask, Lens to sub Cluster, set to stress rig WP 9 : Camera Calibration WP 10 : Final Test and Packaging WP 7 A B**: Visual inspection at several work places (Dial assembly, pointer staking, mask assembly, final inspection） Let's start production process review using assurance value. 日本OEM要求 2007 Jan 22

Thank you！ 日本OEM要求 2007 Jan 30