1000 Series 2000 Series 3000 Series 4000 Series

1000 Series 2000 Series 3000 Series 4000 Series Belzona in the Fishing Industry since 1952 5000 Series

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series Belzona In-Action in the Fishing Industry

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series Typical applications - Fishing Industry Belzona® 1000 Series Metals • Pipework - Live leak repair & sealing • Diesel storage tanks - repairs • Fresh water tanks - repairs • Hot water pressure vessels - repairs • Lube oil coolers - repair • Engine blocks - rebuild • Shafts - rebuild • Erosion / corrosion - protection Belzona® 2000 Series Elastomers • Hydraulic hoses - repairs • Control equipment pipes - repairs • Power blocks - rebuild • Fenders - rebuild Belzona® 3000 Series Membranes • Wheel house / bridge decking coating • Refrigeration pipes - coating • Bulk head - insulation Belzona® 4000 Series • Buckled decks - Magma repairs • Fish holds & decks - grip & safety systems Belzona® General Coatings & Repairs • Steel protection - coatings & anodic protection • Wooden decks & hulls - repairs

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series REFRIGERATED SEAWATER PIPE REPAIR Problem - General wear and tear of pipework Belzona® materials used Belzona® 1111 (Super Metal) or Belzona® 1221 (Super E-Metal). Application method Pipework is thoroughly abraded and degreased prior to mixing of Belzona® metal repair system which is applied utilising the Belzona® 9341 (Reinforcement Tape) as a repair bandage. The material is then left to cure to effect the repair. Outcome / Benefits The repair maintains the equipment in service and helps to keeps the fish as fresh as possible until the vessel can return to the dockside for refit.

1000 Series 2000 Series CHILLER GAS PIPE REPAIR Problem - Leak in gas pipe of chiller Belzona® material used Belzona® 1221 (Super E-Metal) Application method The pipework around the leak was thoroughly abraded and cleaned/ degreased. The Belzona® 1221 (Super E-Metal) incorporating Belzona® 9341 (Reinforcement Tape) was then applied as a bandage and wrapped around the repair and left to cure. Outcome / Benefits The line can now be put back into service as can the chiller which can now keep the fish on board the vessel as fresh as possible. 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series DIESEL INJECTOR PIPES TO MAIN ENGINE REPAIR Problem Pipes crack and breakdown at the welds and bends. Belzona® material used Belzona® 1221 (Super E-Metal) Application method After surface preparation has been carried out the Belzona® 1221 (Super EMetal) is mixed and applied incorporating Belzona® 9341 (Reinforcement Tape) and allowed to cure. Outcome / Benefits These pipes must be repaired in-situ when breakdown occurs at sea to allow the boat to return home or continue fishing. 3000 Series 4000 Series 5000 Series

1000 Series MAIN FUEL OIL PIPE REPAIR Problem Burst pipe due to wear & tear Belzona® material used Belzona 1211 (E-Metal) Application method Pipework roughened with emery cloth. Belzona® 1211 used to effect a repair incorporating re-inforcement tape. Outcome / Benefits Prevents the need to replace the pipe as this is a permanent repair. 2000 Series 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series HYDRAULIC PIPE REPAIRS Belzona® materials used Belzona® 1111 (Super Metal) & Belzona® 1221 (Super E-Metal) Problem Ageing hydraulic pipe work, leaking hydraulic fluid. Application method The hydraulic line is firstly shutdown to reduce the pressure. The rubber casing is then cut away to expose the steel braiding. The area around the repair is cleaned and degreased and the Belzona® 1221 (Super E-Metal) is then mixed and applied incorporating the Belzona® 9341 (Reinforcement Tape). This is then spiralled up and down the pipework to effect a repair. The material is then left to cure. Outcome / Benefits This is a rapid repair done in-situ no loss of revenue is experienced due to fish being unable to be brought up and minimal loss of fishing time is experienced.

1000 Series 2000 Series Belzona® product used Belzona® 1221 (Super E-Metal) & Belzona® 1111 (Super Metal). Application method The surface is firstly prepared by roughening and once the Belzona® 1221 (Super EMetal) is mixed, it is applied to the surface and held into position whilst curing to prevent the stem of flow of the leaking diesel. Outcome / Benefits The potential fire hazard was immediately prevented and a massive cost saving over replacement of the tank was realised. This repair was done at sea and enabled the tank to continue in use. When the vessel was docked, the tank was drained and a permanent repair to the inside of the tank was carried out by bonding plates with Belzona® 1111 to reinforce the damaged area. 3000 Series 4000 Series 5000 Series REPAIRS TO DIESEL STORAGE TANK Problem Leaking diesel from the base of the storage tank creating a major fire hazard.

1000 Series 2000 Series 3000 Series REPAIR ON WATER TANK Problem Leaking hot water tank, water supplying crew for washing & showering. Belzona® material used Belzona® 1221 (Super E-Metal) Application method The area around the repair was firstly prepared and once the Belzona® 1221 (Super E-Metal) was mixed, it was applied around the area of the hole and once cured, sealed the leak. Outcome / Benefits The leak had sprung whilst the vessel was at sea and being able to in-situ repair meant a continuation of water supply could be maintained to the crew. 4000 Series 5000 Series

1000 Series 2000 Series HOT WATER PRESSURE VESSEL REPAIR Problem Cracks appeared at the welds at the neck of the vessel due to vibration. Belzona® material used Belzona® 1211 (E-Metal) Application method Area around the cracks roughened with emery cloth. Belzona® 1211 applied incorporating re-inforcement tape to effect the repair. Outcome / Benefits Previous attempt to braze had failed. Belzona® 1211 is a permanent solution due to its flexibility. 3000 Series 4000 Series 5000 Series

1000 Series Problem Due to wear and tear, the end flange on the oil cooler had corroded through. Belzona® material used Belzona® 1111 (Super Metal) Application method The area around the repair was thoroughly abraded and degreased before the Belzona® 1111 (Super Metal) was mixed and applied to seal the end flange and effect a repair Outcome / Benefits The corrosion was combated and the cooler put back into service enabling the engines to continue to function. 2000 Series 3000 Series 4000 Series 5000 Series ENGINE LUBE OIL COOLER REPAIR

1000 Series Problem Holed engine casing caused by con-rod. Belzona® material used Belzona® 1111 (Super Metal) Application method Belzona® 1111 is used to bond wire mesh in place. The area is then rebuilt on both the inside & outside again using Belzona® 1111. Outcome / Benefits Normally the equipment would be scraped & replaced ( 4 month lead time & £ 1, 200). Belzona® repair costs less than £ 100. Still in service 2 years later. 2000 Series 3000 Series 4000 Series 5000 Series AUXILLERY ENGINE REPAIR

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series ENGINE TEMPERATURE PROBE REBUILD Problem Due to the engine vibration, probes breakdown at the welds, which causes cooling water to leak and makes the reading of the cylinder temperatures unreliable. Belzona® materials used Belzona® 1111 (Super Metal) Application method Firstly the engine is shut down and the areas around the weld are ground using an angle grinder. The components are then bonded back together using Belzona® 1111 (Super Metal) and Belzona® 9341 (Reinforcement Tape) the repair is then allowed to cure. Outcome / Benefits This repair acts as a permanent modification as the flexibility of the Belzona® material ensures no further breakdown occurs.

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series ROPE REEL SHAFT REPAIR Problem Shaft damaged by bearing failure Belzona® material used Belzona® 1111 (Super Metal) Application method Belzona® 1111 used to rebuild damaged area. Application is carried out in-situ using a forming technique. Outcome / Benefits Conventional repair would have involved removing rope reel to machine shop ( which would have meant cutting a hole in the shelter deck). Belzona® repair done in-situ at a fraction of the cost.

1000 Series 2000 Series Problem Accidental damage to the power block outer casing which causes the nets passing through it to snag and tear. Belzona® material used Belzona® 1111 (Super Metal) Application method The area is initially prepared by angle grinding and then both sides are rebuilt using Belzona® 1111 incorporating the Belzona® 9341 (Reinforcement Tape) Outcome / Benefits This was a quick and simple repair enabling the equipment to be put back into service to replace the casing would have cost an extra £ 500. 00 whereas a Belzona® repair costing £ 20. 00 was carried out which led to no further tearing of the valuable nets. 3000 Series 4000 Series 5000 Series POWER BLOCK OUTER CASING REPAIR

1000 Series 2000 Series RSW COOLER REPAIR Problem Gas leaks caused by erosion/corrosion around tube welds Belzona® materials used Belzona® 1311(Ceramic R-Metal), Belzona® 1321 (Ceramic S-Metal) Application method Pitted & corroded areas rebuilt with Belzona® 1311. 2 coats of Belzona® 1321 then applied to protect against further erosion/corrosion. Outcome / Benefits 6 years after completion of application, the job was still in perfect condition, no further gas leaks (prior to application £ 4, 760 worth of gas had been lost over 9 months). 3000 Series 4000 Series 5000 Series

1000 Series KORT NOZZLE REBUILD / COAT Problem Erosion / Corrosion Belzona® materials used Belzona® 1311 ( Ceramic RMetal), Belzona® 1321 (Ceramic S-Metal) Application method Corroded & pitted areas rebuilt using Belzona® 1311. 2 coats of Belzona® 1321 were then brush applied to protect the kort nozzle. Outcome / Benefits Greatly prolongs the life of this costly equipment. 2000 Series 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series BOW THRUSTER REBUILD Problem Erosion / Corrosion Belzona® materials used Belzona® 1311 ( Ceramic R-Metal), Belzona® 1321 ( Ceramic S-Metal) Application method Corroded & pitted areas rebuilt using Belzona® 1311. 2 coats of Belzona® 1321 is then brush applied to protect the bow thruster. Outcome / Benefits Greatly prolongs the life of this costly equipment. 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series Problem Mechanical damage which delaminates a layer of rubber from the hose, if left, the inner steel tubing rapidly corrodes. The inner steel braiding weakens & eventually bursts. Belzona® material used Belzona® 2311 (SR Elastomer) Application method The area around the repair is firstly roughened and conditioned. The Belzona® 2311 (SR Elastomer) is thoroughly mixed and applied to the conditioned area to rebuild and reform the hose in-situ. Outcome / Benefits The rapid curing nature of the Belzona® 2311 (SR Elastomer) means that a quick and easy repair can be done and the fish handling equipment can continue to operate effectively. 3000 Series 4000 Series 5000 Series REPAIRS TO RUBBER HYDRAULIC HOSES

1000 Series Problem Water enters at the gap between the HY Hose & the HY fitting causing braid to corrode, ultimately - burst pipe. Belzona® material used Belzona® 2311 (SR Elastomer). Application method Once the pipework has been roughened and conditioned, the Belzona® 2311 (SR Elastomer) is mixed and applied to encapsulate the repair. Outcome / Benefits A successful repair enabling the equipment to continue in service. 2000 Series 3000 Series 4000 Series 5000 Series PIPE REPAIRS ON CONTROL EQUIPMENT

1000 Series 2000 Series 3000 Series POWER BLOCK RE-BUILD Problem Rubber coating worn down to the aluminium casting. Belzona® material used Belzona® 2111 (D&A Hi-Build Elastomer) Application method Firstly the surface is thoroughly prepared both the rubber coating and the aluminium are roughened. After conditioning the Belzona® (D&A Hi-Build Elastomer) is applied reprofiling the component. The component is rotated during application to ensure a smooth finish. Outcome / Benefits The component is fully resurfaced which prevents the net passing through it from slipping & snagging on rough edges. This prevents costly replacement of the power block. 4000 Series 5000 Series

1000 Series 2000 Series 3000 Series TRIPLEX POWER BLOCK REPAIR Problem The rubber rollers of the triplex power block wear due to tremendous pressure exerted by the net & ropes when the net is full. Belzona® material used Belzona® 2111 (D&A Hi-Build Elastomer) Application method The areas that are damaged are wire brushed and conditioned. These areas are then rebuilt using the Belzona® 2111 (D&A Hi-Build Elastomer) and hand finished. Outcome / Benefits This quick and easy in-situ repair prevents costly replacement of the rubber rollers and prevents any future snagging of the nets as they pass. Approximate Cost Saving- Replacement cost £ 1, 895. 00 per roller Belzona® Repair 3 rubber rollers repaired for £ 150. 00 4000 Series 5000 Series

1000 Series 2000 Series GILL NET HAULER Problem Nets gradually wear rubber coating away Belzona® material used Belzona® 2111 (D & A Hi Build Elastomer) Application method Area prepared with Belzona® roughing brush. Conditioned, then Belzona® 2111 is mixed & applied and grooves re-formed. Outcome / Benefits Only alternative to expensive refurbishment by manufacturer. Equipment back in service quickly. 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series FENDER REPAIR/REBUILD Problem General wear and tear causing mechanical damage to fenders. Belzona® material used Belzona® (D&A Hi-Build Elastomer) Application method Once the surface has been roughened and conditioned, the Belzona® (D&A Hi-Build Elastomer) is mixed and applied to repair and rebuild the damaged areas. Outcome / Benefits Repair using Belzona® material significantly extends the life of the costly components. 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series WHEEL HOUSE DECK COATING Problem Water penetration due to pin holing of the substrate. Due to its location, it was impossible to replace this roof. Belzona® material used Belzona® 3111 (Flexible Membrane) Application method Belzona® 3111 (Flexible Membrane) application to the steel roof in accordance with the standard Working Instructions. Outcome / Benefits A successful in-house repair was carried out which gave full protection to the electrical components in the wheel house (computers, sonar’s, etc)

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series REFRIGERATION PIPE COATING Problem : Cold refrigeration pipework passing through hot engine room causing condensation Belzona® material used Belzona® 5131 (EG Cladding ) Application method Brush applied system Outcome / Benefits By coating the pipework in this way the condensation is dramatically reduced.

1000 Series 2000 Series Problem Heat from engine room on opposite side of bulk head causes ice to melt on fist 2 rows of boxes in fish hold Belzona® material used Belzona® 5131 (EG Cladding) Application method Straight forward brush applied 4 coat system onto manually prepared marine ply substrate. Outcome / Benefits The insulating properties of the Belzona® 5131 ensure massive reduction in heat transfer through the wall. Ice now lasts the trip, ensuring fish are landed in top quality. 3000 Series 4000 Series 5000 Series BULK HEAD INSULATION

1000 Series 2000 Series STEEL PROTECTION Problem Previously corroded rigging on this light trawler Belzona® materials used Belzona® 5111 (Ceramic Cladding) and Belzona® 6111 (Liquid Anode). Application method Both Belzona® products brush applied to prepared areas in accordance with standard working procedures. Outcome / Benefits This in-situ repair prevents costly replacement of a new rig structure. The Belzona® system gives a longer steel protection than the original coating. 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series FISH HOLD & DECK GRIP SYSTEMS Problem Wooden decking in the fish hold and on the working decks make for a slippery hazardous conditions. Belzona® material used Belzona® 4411 (Granogrip) system Application method The wooden deck is firstly routed and then the Belzona® 4411 (Granogrip) incorporating Aggregate is applied into the rebate to maintain a flush surface yet create an aggressive grip system across the area. Outcome / Benefits A simple process that is carried out insitu gives positive grip to the previously hazardous areas. 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series 3000 Series 4000 Series 5000 Series DECK REPAIRS Belzona® material used Belzona® 4111 (Magma. Quartz) Application method The deck was prepared by grinding and a new floor section was welded into position prior to overcoating with the Belzona® 4111 (Magma. Quartz) system applied in accordance with standard Working Instructions. Outcome / Benefits This system brings back the integrity of the deck and prevents future similar problems. 10 years on deck is still in perfect condition. Problem The steel deck on this vessel had buckled and cracked due to wear and tear, this was mainly caused by the stress exhorted by the triplex power block mounting. Accelerated due to failure of previous deck screed.

1000 Series Problem Mechanical damage to hull & decks Belzona® material used Belzona® 8111 (Mouldable Wood) Application method Area of damage is prepared. The Belzona® 8111 is then mixed into a paste grade consistency and applied to effect the repair. Outcome / Benefits Vessel back in service quickly , and carried out by the boats own crew. 2000 Series 3000 Series 4000 Series TIMBER REPAIRS 5000 Series

1000 Series GRIP SYSTEM ON STEEL DECK Problem Slippery deck, area around net bins, caused by water, & fish oil. Belzona® materials used Belzona® 6111 (Liquid Anode) & Belzona® 5111 (Ceramic Cladding) Application method Deck was firstly grit blasted. 1 coat of Belzona® 6111 brush applied, followed by 2 coats of Belzona® 5111 incorporating aggregate. Outcome / Benefits Positive grip creating safe working environment. 2000 Series 3000 Series 4000 Series 5000 Series

1000 Series 2000 Series GRIP SYSTEM ON ALUMINIUM DECK Problem Slippery deck, especially around fish hold caused by water, & fish oil. Belzona® materials used Belzona® 5911 (Ceramic Cladding Conditioner) & Belzona® 5111 (Ceramic Cladding) Application method Deck was firstly grit blasted. 1 coat of Belzona® 5911 brush applied, followed by 2 coats of Belzona® 5111 incorporating aggregate. Outcome / Benefits Positive grip creating safe working environment. 3000 Series 4000 Series 5000 Series