H Series One for all H Series One

H Series One for all.

H Series – One for all The H series is based on a newly developed machine concept. The high level of standardisation provides an excellent price/performance ratio whilst maintaining a high degree of flexibility. Gebr. Heller Maschinenfabrik Gmb. H

H 2000/4000 Profile § Flexibly configurable machining centres with a wide range of options, practise-oriented packages § Outstanding milling performance, extreme load capacity, high productivity Field of application § Varying batch sizes and variable range of parts and materials Facts § Dynamic twin drive in the Z-axis § Optimised NC rotary feed table § Chain-type magazine with 54, 80, 160 or 240 places § Rack-type magazine with 409 places Gebr. Heller Maschinenfabrik Gmb. H

H 5000/6000 Profile § Compact and high performance machining centres, with numerous options for confirgurations according to customer requirements § Designed for optimal reliability and simultaneously high productivity Field of application § From heavy duty chip removal to light metal cutting with hightest productivity and precision requirements Facts § § 4 spindle alternatives, 4 chip removal altvernatives Suitable for HELLER automation Chain-type magazine with up to 100 places Rack-type magazine with up to 425 places Gebr. Heller Maschinenfabrik Gmb. H

H Series - Assemblies Machine bed and column Optimised with state-of-the-art simulation technology § § § Optimised topology of structural components Inherently rigid machine bed Installation without anchoring ensures high flexibility for machine installation High cutting performance and precision for every machining strategy Cost-effective price Gebr. Heller Maschinenfabrik Gmb. H

H Series - Assemblies Drive technology H 2000/4000 and H 5000 -6000 Enhanced power and precision § Twin drive in the Z-axis for symmetric force application and § § § free chip fall Reduced table deformation and higher precision with drives arranged on the inside Minimal axes positioning times ensure high productivity Reduced wear for low operational cost Gebr. Heller Maschinenfabrik Gmb. H

H 2000/4000/5000/6000 - Assemblies Spindle Highest precision made by HELLER § Zero-spindle system ensures fast and cost- § § § effective exchange of the spindle Rigid spindle nose for high process stability Dynamically stiff, short design of the spindle unit and water-cooled spindle neck provide high precision Reduced coolant dispersion provides cleaner machine and tools Gebr. Heller Maschinenfabrik Gmb. H

H Series - Assemblies Work area Free chip fall, higher accuracy § Reduced downtimes due to contamination, extended cleaning intervals § § Reduced production costs High precision on the workpiece Gebr. Heller Maschinenfabrik Gmb. H

H Series - Assemblies Space requirements Smaller footprint, reduced costs, faster installation § § § Reduced space and foundation requirements save infrastructure costs Machine easier to relocate due to quick and easy installation Good vibration insulation for enhanced machining accuracy Gebr. Heller Maschinenfabrik Gmb. H

H Series - Assemblies Tool management Customised to your requirements § Wide range of tools and tool § § § geometries Re-use of existing tools New operating strategy for short tool loading times Tool condition monitoring minimises downtimes Gebr. Heller Maschinenfabrik Gmb. H

H Series - Assemblies Workpiece management More space, less chip deposits § Machining of large workpiece § § § geometries Machining of large workpiece masses High process stability thanks to new rotary table clamping High machining accuracy through reduced chip deposits and pneumatic cleaning Good accessibility to stationary hydraulic valves Re-use of existing clamping fixtures Gebr. Heller Maschinenfabrik Gmb. H

H 2000/4000 – Extensions and options Spindle tapers § § § SK 40 HSK 63 BT 40 Spindle § § Eco. Cutting: Power. Cutting: 10, 000 1/min / 17 k. W / 81 Nm 10, 000 1/min / 38 k. W / 242 Nm Speed. Cutting: 16, 000 1/min / 40 k. W / 95 Nm High. Speed. Cutting: 24, 000 1/min / 25 k. W / 40 Nm Gebr. Heller Maschinenfabrik Gmb. H

Spindle Power and Torque Diagram EC 63 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

Spindle Power and Torque Diagram PC 63 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

Spindle Power and Torque Diagram SC 63 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

Spindle Power and Torque Diagram HSC 63 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

H 5000/6000 – Extensions and options Spindle tapers § § § SK 50 HSK 100 BT 50 Spindel § § Power. Cutting: Speed. Cutting: 8, 000 1/min / 43 k. W / 822 Nm 12, 500 1/min / 52 k. W / 166 Nm High. Power. Cutting: 6, 000 1/min / 60 k. W / 2, 292 Nm Power. Speed. Cutting: 12, 500 1/min / 52 k. W / 500 Nm Facing slide attachement § § § Universal tool holding fixture Decoupling of tool and drive Drive out of chip area Gebr. Heller Maschinenfabrik Gmb. H Bild 1

Spindle Power and Torque Diagram PC 100 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

Spindle Power and Torque Diagram HPC 100 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

Spindle Power and Torque Diagram SC 100 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

Spindle Power and Torque Diagram PSC 100 Machining Unit Gebr. Heller Maschinenfabrik Gmb. H

H 2000/4000 – Extensions and options Tool management § Chain-type magazine with 54, 80, 160 or 240 places § Rack-type magazine with 409 places (HSK only) § Twin servo driven tool changer delivers shortest chip to chip times § § Optional tool cleaning Tool replenishment during spindle operation possible (as standard) Rapid tool breakage check (optional) § Workpiece management § § § Gebr. Heller Maschinenfabrik Gmb. H High clamping force in the B-axis High workpiece weight of up to 800 kg or 1, 400 kg Friction-locked 4 x 90° indexing at the setting station with foot release Automatic rotating setting station and automatic setting station door (option) Hydraulic component clamping 60 bar (200 bar option available) 200 bar proportional hydraulic component clamping (optional)

H 5000 -6000 – Extensions and options Tool management § Chain-type magazine with 50 or 100 places § Rack-type magazine with 265 or 425 places § Twin servo driven tool changer delivers shortest chip to chip times § § Optional tool cleaning Tool replenishment during spindle operation possible (as standard) Rapid tool breakage check (optional) § Gebr. Heller Maschinenfabrik Gmb. H Workpiece management § § § High clamping force in the B-axis High workpiece weight of up to 1, 400 kg Friction-locked 4 x 90° indexing at the setting station with foot release § Automatic rotating setting station and automatic setting station door (option) § Hydraulic component clamping 60 bar (200 bar option available) § 200 bar proportional hydraulic component clamping (optional)

H Series – Extensions and options Control § § § § SINUMERIK 840 D sl or FANUC 310 i-A Operating modes 2 and 3 as standard Increased operator convenience Pallet and job management Automatic return to home position Graphical diagnostic tools Remote diagnostics of machine and coolant unit Comprehensive option package Automation § § Standardised interface to linkage systems (opt. ) Rotary pallet pool with 6 pallets in the system (opt. ) Gebr. Heller Maschinenfabrik Gmb. H

H Series – Extensions and options Chip disposal and management § § § Scraping conveyor Mesh type filter with 12 bar pump: optional (H 1000 to H 4000 only) Paperband filter with 50 or 70 bar high pressure pump Vacuum rotation filter with 50 or 70 bar high pressure pump work area flushing, option Auxiliary equipment § § § Multi-spindle head location Measuring probe Minimal quantity lubrication with single-channel MQL unit Gebr. Heller Maschinenfabrik Gmb. H

H 2000/4000 – Technical data H 2000 H 4000 Working area X – Y – Z mm 630▪ 630 800▪ 800 Pallet size mm 400 x 500 x 630 Workpiece dimensions mm Ø 720 x 850 Ø 900 x 1, 000 Workpiece weight kg 500 / 800 / 1, 400 Chip-to-chip time s 2. 8 2. 2 3. 0 2. 4 Rapid traverse m/min 60 90 Acceleration m/s² 8 10 8 Tool dimensions mm Ø 160 x 450 SK 40 ▪ HSK 63* ▪ BT 40* Spindle tapers Spindle Ø 160 x 350 EC 63 10, 000 ▪ 17 ▪ 81 PC 63* 10, 000 ▪ 38 ▪ 242 rpm ▪ k. W ▪ Nm SC 63* 16, 000 ▪ 40 ▪ 95 HSC 63* 24, 000 ▪ 25 ▪ 40 * Option Gebr. Heller Maschinenfabrik Gmb. H

H 5000 -6000 - Technical Data H 5000 H 6000 Working area X – Y – Z mm 800▪ 800 1000▪ 1000 Pallet size mm 630 x 630 Workpiece dimensions mm Ø 900 x 1, 000 Ø 900 x 1, 200 Workpiece weight kg 1. 000 / 1, 400 Chip-to-chip time s 4. 0 3. 6 4. 2 3. 8 Rapid traverse m/min 50 60 Acceleration m/s² 5 7 Tool dimensions mm Ø 280 x 600 SK 50 ▪ HSK 100*▪ BT 50* Spindle tapers 8. 000 ▪ 43 ▪ 822 PC 100 Spindle Ø 280 x 600 SC 100* HPC 100* SPC 100* rpm ▪ k. W ▪ Nm 12, 500 ▪ 52 ▪ 166 6, 000 ▪ 60 ▪ 2, 292 12, 500 ▪ 52 ▪ 500 * Option Gebr. Heller Maschinenfabrik Gmb. H

H Series – Typical workpieces Gebr. Heller Maschinenfabrik Gmb. H