Net TEST II PROFIBUS Analysis and Test Tool
Net. TEST II PROFIBUS Analysis and Test Tool Professional Test Tool for PROFIBUS DP Networks Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 1
Net. TEST – available in three versions Net. TEST II Basis System for performing physical measurements Net. TEST II with DP-Mono-Master function for DP-Slave configuration Net. TEST II with Online-Function for the use with operational PROFIBUS networks Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 2
Net. TEST II checks your PROFIBUS DP network st§s o C 95% of all problems in PROFIBUS DP networks are caused by incorrect installations. Installation errors enormously increase interference f ll o i susceptibility, whether it is a missing terminator or a broken shield. This t s d n results in sporadic non-reproducible errors which can be caused for a t S example by an increased EMC-load. Trouble shooting can cost days or even weeks. ys a l De § Net. TEST II checks your PROFIBUS DP networks in detail and detects most ontypical installation problems. ti o p ru Find out for yourself that Net. TEST II proves to be a powerful tool for r § e Int eliminating PROFIBUS problems. lay e fd o p o t S Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 3
Net. TEST – a flexible system for mobile operation § Graphical 128 x 64 Pixels LCDDisplay with background illumination § 6 x 4 - Keyboard § Power supply via a rechargeable battery pack § Battery capacity for approximately 4 hours of operation § 9 -pole SUB-D gender changer for connection to PC and PROFIBUS § Complete transport case with international battery charging set incl. power supply, additional battery, power supply adapter, PROFIBUS configuration tool and various adapter cables for PC and PROFIBUS Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 4
Detailed measurements on physical level Determines the Impedance as well as the Cable Length of the connected PROFIBUS line Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 5
Detection of the most typical installation problems § Disruption of strand A, strand B and shield (with distance measured in m) § Switched § Short circuits § Branches pairs of strands (with distance measured in m) § Inhomogeneous line segments (with distance measured in m) 5 V § Correct terminating resistor 390 220 390 (number and value) § Non-powered terminating resistors 390 220 390 Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 6
Helpful analysis functions for superior error detection § Display of Live List of DP Slaves § Display of Ident-Numbers of DP Slaves § Signal Quality of DP Slaves § Baud Rate Detection und Signal Quality at Running Systems Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 7
Net. TEST II – logs & archives your measurements § Generation, display and storage of up to 20 test reports § Management and archiving of the test reports via connected PC or notebook § Communication from PC to Net. TEST II via COM-interface und standard-terminal-software (e. g. Hyperterminal). No special software is required. Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 8
Net. TEST II Measurement Report ************************ Resulting protocol for PROFIBUS network ************************ Test company Name: COMSOFT Gmb. H Street: Wachhausstr. 5 a City : 76227 Karlsruhe Phone: +49 721/9497 -290 E-mail : infoicp@comsoft. de User name : Kurpat ************************ Customer Name : Customer 1 Street: City: Phone: E-mail: ************************ Unit: Area 1 Name: Segment 1 PROFIBUS address: 001 Number of 12 Mbit/s-conns in seg. : 000 Number of PROFIBUS devices in seg. : 002 Baud rate: 1. 5 Mbaud Slot time: 000300 Date: 15/11/07 Time: 10: 54: 21 ************************ Analysis result for test with no termination Analysis result: No fault! ********************* Irregularity A<->B not detectable Irregularity B<->Shield not detectable Irregularity A<->Shield not detectable Capacitive load junction or Impedance changes not detectable Broken line not detectable Cabling ok Impedance app. 133 ohms Cable length app. 26 m ***************************** Analysis result for test with 1 termination Analysis result: No fault! ******************** Irregularity B<->Shield not detectable Irregularity A<->Shield not detectable Correct termination Number of retries: 3 ***************************** Analysation result for Test with 2 term. Analyzation result: No fault! ******************** Irregularity B<->Shield not detectable Irregularity A<->Shield not detectable Correct termination Number of retries: 1 ***************************** Detected slaves in the segment PB address Level Status Ident. [Name] --------------------------------002 4. 3 V OK 0 x. AAAA 003 4. 9 V OK 0 x. F 013 004 5. 4 V OK 0 x 7510 005 4. 6 V OK 0 x. AAAB 006 4. 3 V OK 0 x 00 C 4 007 4. 7 V OK 0 x 000 C 008 5. 0 V OK 0 x 9510 009 5. 7 V OK 0 x 00 C 4 010 5. 8 V OK 0 x 00 C 4 011 5. 8 V OK 0 x 00 C 4 012 5. 1 V OK 0 x. AAAA 013 4. 9 V OK 0 x 00 DD 098 5. 1 V OK 0 x 9510 099 5. 1 V OK 0 x 9510 125 5. 7 V OK 0 x 0000 Expected value for level measurement: 2. 5 V<x<7. 2 V ***************************** PROFIBUS Baud rate detection Baud rate: 1. 5 Mbaud Level: 6. 0 V Status: OK Expected value for level measurement: 2. 5 V<x<7. 2 V ***************************** End of protocol User name Customer ______ Analysis of the tested PROFIBUS segment at one glance. All requirements of modern quality systems are met: § § Evidence of Functionality Archiving Traceability Reproducibility Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 9
Performing the Measurement Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 10
Typical PROFIBUS DP RS 485 segment * Terminating resistor 1 * Terminating resistor 2 * Strand A * Strand B * Shield +5 V * DP Master and DP Slaves Master Drives Gateways Field Device B A 390 220 +5 V 390 220 390 0 V 0 V Terminating Resistor Shield Terminating Resistor Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 11
Connection with the PROFIBUS Net. TEST II is connected instead of the DP Master at either one of the two bus ends Master +5 V Drives Gateways Field Device +5 V 390 B 390 220 A 220 390 0 V 0 V Shield Terminating Resistor DP Slaves can be left connected to the bus in online mode Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 12
Performing a 3 -stage test 1. without terminating resistors 2. with one terminating resistors 3. with both terminating resistors Drives +5 V Gateways Field Device +5 V 390 B 390 220 A 220 390 Terminating Resistor 390 0 V 0 V Shield During the measurement procedure Net. TEST II requests the user to switch on and off the respective terminating resistors Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 13 Terminating Resistor
Simple & quick adaptation to the DP segment § PROFIBUS address § System Baud rate § Slot time § Number of 12 Mbit/s plugs used § Number of devices connected to the bus Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 14
Useful information for physical measurements § Only active stations (Masters) have to be disconnected from the bus, slaves may stay connected. § The physical measurement of the PROFIBUS line is only carried out within electrical segments, without including repeaters. § The minimum length of line to be measured is 10 m. The shorter the line lengths, the more inexactly the measurement may become. § Net. TEST II is designed for standard PROFIBUS cable type A (150 Ohm surge impedance, core cross section >0, 34 mm²). Different types of cables, e. g. obsolete cable type B (100 Ohm surge impedance) are not to be used and are recognized as faulty by Net. TEST II. Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 15 Start
Net. TEST II with DP Master function § Setting into operation of DP Slaves without time-consuming implementation of an SPS § Configuration of DP Slaves via comfortable PC tool on the basis of GSD file and integrated download function § Comfortable access to the I/O-Data of DP Slaves via freely definable tags § Display and coding of DP Slave diagnostic data Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 16
Net. TEST II – Trouble-free & comfortable The COMSOFT PROFIBUS Configurator supplies Net. TEST II with the DP Slave configuration Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 17
Net. TEST II – Multi-Talent as DP Master § Changing all DP Slave parameters § Execution of single PROFIBUS DP services § Simple DP Slave start-up – not just for PROFIBUS experts § Direct access to selective I/O-Data, e. g. digital outputs Start Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 18
Net. TEST II with Online Function up to 12 Mbit/s § Net. TEST II was enhanced by very powerful online measurement functions which even on the operative PROFIBUS give detailed information about existing installation problems. Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 19
Measurements on the operative bus Master Drives Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page Gateways 20 Field Devices
Measurements with PLC The following measurements can be conducted in online mode: § § § § Baud rate detection Generate live list Rotation time Signal level measurement Signal level summary list Event log Event count Diagnostic event Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 21
Baud rate detection § During this Baud rate scan the overall signal quality at the PROFIBUS is measured and a status is indicated. Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 22
Generating a Live List § Net. TEST II analyses the bus traffic and generates a Live List of all active and passive bus subscribers broken down by Masters and Slaves. Current Slave List Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page Current Master Live List 23
Roatation Time § § Net. TEST II determines the time the DP Master needs in order to poll all configured DP Slaves. The minimum and maximum values are stored and indicated. Rotation time is an explicit indicator for performance problems, e. g. in a sporadically disfunctional PROFIBUS network Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 24
Level Measurement § Net. TEST II measures the signal quality of each DP Slave and visualises the value in a bar graph. Discrepancies of the measured signal levels from the allowed range point to specific errors of the PROFIBUS network, e. g. signal levels above the allowed maximum are typical for reflexions in the PROFIBUS network. Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 25
Signal level sum list § In the signal level sum list, the result of the signal level measurement is indicated in form of a table: - ADD – Participant address - MIN – Minimum Values COUNT – Number of measurements (excl. Time-outs) AV – Average Values MAX – Maximum Values Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 26
Event log § Net. TEST II analyses the data traffic between DP Master and DP Slaves and triggers upon communication status changes. The event log is represented in form of a table: - ADD – DP Slave address DATA OK – DP Slave is in status of data exchange DATA NR – No Response, DP Slave is not responding TRY – DP Slave responds only after multiple retries by DP Master CFG – DP Slave was parameterised or configured DIA – Diagnostic messages pending at DP Slave Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 27
Event count § § Should a singular DP Slave show communication problems in the event protocol, it can be analysed in detail by the event counting. The event count shows the communication statistic for a single DP Slave in detail. Also retries and communication errors are counted. Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 28
Diagnostic event § § § The diagnostic event is an extended function of the event counting and serves the detailed analysis of an event. Net. TEST II offers the choice between 6 events that may be triggered, e. g. diagnostic data or input/output data can be analysed. Should the selected event occur, all relevant data are displayed along with it. Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 29
Are you interested in more information? Then contact us: COMSOFT Gmb. H Wachhausstr. 5 a 76227 Karlsruhe Germany Tel: +49 -(0)721 9497 -291 Fax: +49 -(0)721 9497 -129 E-mail: infoicp@comsoft. de Web: www. comsoft. de Start Ó COMSOFT Gmb. H | Net. TEST II | June 2009 | Page 30
- Slides: 30