Projektparad www xpres se 2012 02 01 Miljvnliga

Projektparad www. xpres. se 2012 -02 -01

Miljövänliga och energieffektiva fabriker Project objectives • Evaluate energy efficiency of production systems • To provide tool for decision making Expected results • Reduced energy waste • Decision making tool for evaluating energy efficiency • System dynamics models to identify possible ways to reduce other wastes Contact: Mihai Nicolescu, KTH mihai. nicolescu@iip. kth. se Project partners

Po. PJIM Plug & Produce Joint Interface Modules Project objectives • Innovations in machine tool design – – Adaptive dynamic characteristics Plug & produce capability Decentralised configuration and control Flexible to meet the demands of production Expected results • Realise machine tools with – – Self-adaptive joint interface modules (JIMs) Portable and self configuring JIMs Wireless configuration and control system Well defined and adaptive dynamics Contact: Mihai Nicolescu, KTH mihai@iip. kth. se, www. popjim. com Project partners

Confor. M-Jet Self-learning Control System for Freeform Milling with High Energy Fluid Jets Project objectives • Develop and demonstrate a self-learning control system for HEFJ milling in generation of multi-gradient surfaces • Use multi-sensorial monitoring solutions to predict and control the jet-footprints Expected results • Integrative energy-based model of AWJ milling • Innovative energy-based multi-sensing monitoring system for AWJ milling • Control system for AWJ milling of freeforms Contact: Mihai Nicolescu, KTH mihai@iip. kth. se Project partners

Hydro. Mod Project objectives • Hydrostatic modular machine tool system for development of multi-axis systems • System of linear and rotary axis based on hydrostatic bearings to overcome current shortcomings Expected results • Modular axis system of high precision hydrostatic linear and rotary axis • Configuration tool for individual axis configuration • Hydrostatic supply equipment for high precision modular axis systems Contact: Mihai Nicolescu, KTH mihai@iip. kth. se, www. hydromod. eu Project partners

NDT methods: development of innovative solutions for in-line applications Project objectives • Minimisation of manufacturing defects. • 100% quality check. • Feasibility of new and “conventional” NDTs • Four case studies Expected results • NDT solutions for in-line implementation • Platform for collaboration among the research and industrial partners Contact: Lorenzo Daghini, KTH lorenzo. daghini@iip. kth. se Project partners Op. 1 Op. 2 NDT methods inline ensuring quality for all components Op. 3 Op. 4 Op. 5

FFI Sustainable gear transmission realization Project objectives • Robust gear cutting with PM-HSS tools • Single-tooth milling for tool wear simulation • Realization of dynamometer for hob milling Expected results • Prediction of optimum tool design Contact: Thomas Lundholm, KTH thomas. lundholm@iip. kth. se Project partners

FFI Robust machining Expected results • Enhancing the efficiency and robustness • Prediction of machine tool capability • Increased stiffness and robustness Contact: Thomas Lundholm, KTH thomas. lundholm@iip. kth. se Vibration amplitude Project objectives • Robust manufacturing processes Time Project partners Aerostructures Aerosystems

Spot. Light Project objectives • Resistance spot welding (RSW) of light-weight materials • Verification of FE simulations • Optimization of RSW locations • Non-destructive test methods Expected results • FE process planning tool • Optimization of layout • Non-destructive test method Contact: Oscar Andersson, KTH oanderss@kth. se Project partners

Hybrid joining hypothesis Project objectives • Evaluating the possibility to join thermoplastics to aluminum by friction stir welding Expected results • Ability to select the potential polymer and alumnium alloy substrates • Guildine for welding parameters selection Contact: Arne Melander, Swerea KIMAB/KTH arne. melander@swerea. se Project partners

ECO 2 Processing of All-polymer Composites Project objectives • Understand the behavior of SR polymers during manufacturing • Develop material process models Expected results • Methods formning and spring-back simulations • Efficient manufacturing process • Demonstrator Contact: Lars Jerpdal, Scania CV AB lars. jerpdal@scania. com Project partners

ECO 2 Lightweight Structures Project objectives • Design and testing of fully recyclable composite sandwiches structures using self-reinforced (SR) polymers Expected results • Concept for structural, topological, design for low-weight components based on SR polymers Contact: Christof Schneider, KTH schnei@kth. se Project partners ALL-PET Structures

ECO 2 Environmental Impact Emerging Materials Project objectives • Integrate environmental aspects during product design stages • Evaluate impact of material choices on product system (life cycle approach) Expected results • Decision process for sustainable material selections • Assessment method/process for use in product optimization at design stages Contact: Sofia Poulikidou, KTH sofiapo@kth. se Project partners Materials extraction and processing Design and production End of life and disposal Use and maintenance

UFo. H Hybridfogar Projektmål • Skapa konkurrenskraftig produktion • Modularisering av lättvikt och fogar • Branschöverskridande kompetens Förväntade resultat • Kostnadseffektiva hybridfogar • Utvecklad kompetens • Utvecklad leverantörsstruktur Kontakt: Magnus Burman, KTH mburman@kth. se Projektparter

MOJO & CERFAC Project objectives • Enable modular assembly of aircraft composite structures using 3 D-woven profiles Expected results • Demonstrate and develop the concept Contact: Stefan Hallström, KTH stefanha@kth. se Main project partners

Rapid and low cost manufacturing of high performance composite components Project objectives • Rational pre-forming of dry materials • Automated manufacturing of stiffened composite structure • Concepts for automotive applications Expected results • Strategies for hot forming of core materials • Automated and optimised composite c-beam production • Cost driven composite design Contact: Malin Åkermo, KTH akermo@kth. se Project partners

Batteries Project objectives m 1 • Single material entity able to store electrical energy and bear mechanical loads simulataneously Vehicle chassis m 2 Expected results • Hybrid composite laminate • Carbon fibre structural electrode • Stiff and conductive polymer electrolyte Contact: Dan Zenkert, KTH danz@kth. se Project partners m 3<m 1+m 2 Structural energy storage material m 3

Feature Based Operation Planning Project objectives • Model-driven operation planning • Product, process and resource models • Promote and develop standards Expected results • More efficient operation planning • Increased flexibility • Improved capability Contact: Magnus Lundgren, KTH magnus. lundgren@iip. kth. se Project partners

Digital Factory Building Blocks Project objectives • Modelling of machine tools, cutting tools, robots and process plans • Utilisation of established semantics with generic schemas for shapes, tolerances, kinematics and processes Expected results • System neutral resource libraries • Faster and more correct analysis and design of manufacturing systems cutting diameter step drill HSK interface utilisation capability Contact: Gunilla Sivard, KTH gunilla. sivard@iip. kth. se time between failure Project partners

Factory Design Process Project objectives • Model based design of future factories Expected results • A working process for factory layout development • Coordination methodology of layout related information Contact: Gunilla Sivard, KTH gunilla. sivard@iip. kth. se Project partners

Holistic Simulation and Optimisation Project objectives • Multi-objective optimisation; productivity, sustainability and cost • Multi-level – plant wide optimisation to avoid risk of sub-optimisation • Knowledge-based – generate and reuse of knowledge Expected results • Increased profitability and cost effectiveness • Increased sustainability and energy awareness Contact: Daniel Semere, KTH dte@iip. kth. se Project partners

FFI Line information system architecture – LISA Project objectives • Coherent information model and modular system architecture • Facilitation of data collection • Focus: Products and processes throughout the entire plant Expected results For sustainable discrete manufacturing: • Improved control • Optimization of processes • Improved maintenance of processes Contact: Thomas Lundholm, KTH thomas. lundholm@iip. kth. se Project partners

PROLOC Manufacturing Footprint during the Product’s Life Cycle Project objectives • Design of global manufacturing footprint Expected results • Decision support for efficient localization • Integrated aspects from the production system design and manufacturing economy performance Contact: Monica Bellgran, MDH monica. bellgran@mdh. se Project partners

Green Production System Project objectives • Harmonization of modern production management and environmental improvements • Using parameters, indicators, vizualisation and analysis tools Expected results • Green Performance Map • Verified E-Value Flow Analysis • Waste Flow Mapping and BOM Analysis Contact: Monica Bellgran, MDH monica. bellgran@mdh. se Project partners

Lean and Green Production Navigator Project objectives • Integration of environmental and social aspects • Improvement efforts at operator level Expected results • Guidelines and tools for improvement efforts of value adding operations and work places Contact: Magnus Wiktorsson, MDH magnus. wiktorsson@mdh. se Project partners

Kaikaku Project objectives • Develop support to Kaikaku – Innovative and radical production development • Support realization of production strategy Expected results • Development of processes • Methodologies • Support for innovative production development Contact: Mats Jackson, MDH mats. jackson@mdh. se Project partners

Lean Automation Project objectives • Make automation accessible for new users and new applications • Reduce complexity and focus on customers needs Expected results • Methodology to structure acquisition, implementation, handling and overall use of automation • Improved HMI reducing the perceived level of complexity Contact: Mats Jackson, MDH mats. jackson@mdh. se Project partners

Lightweight Carbon Robot Project objectives • Development of lightweight robot prototype • Based on carbon structures • New carbon/metal jointing methods • New actuator concept and innovative robot design using virtual prototyping Expected results • Reduction of robot weight Contact: Giacomo Spampinato, MDH giacomo. spampinato@mdh. se Project partners 285 kg 75 kg

Strategic Maintenance Development in a Lean Context Project objectives • Improve maintenance development efficiency in a lean context Expected results • A methodology with decision guidelines to structure development and decisions of maintenance strategies and activities • Increased production productivity and maintenance cost effectiveness Contact: Antti Salonen, MDH antti. salonen@mdh. se Project partners

FA 3 Unified Ontology Internal project to unify research areas Project objectives Define an ontology that integrates: • Product design requirements • Production system tasks • Human roles models Expected results • Taxonomy (class hierarchy and description) • Functional relationships • Specific instantiations Contact: Mauro Onori, KTH onori@iip. kth. se

IDEAS Instantly Deployable Evolvable Assembly Systems Project objective • Prove the viability of plug & produce systems, based on distributed control for industrial application Expected results • IDEAS specific hardware and software • Procedures for agentification of legacy equipment • Life cycle analysis and costing model • 4 demonstrators (1 virtual) Contact: Mauro Onori, KTH onori@iip. kth. se, www. ideas-project. eu Project partners Selected as FP 7 Success Story

ARES Robot Project objectives • Develop a flexible robotic vehicle platform • Develop and test new software for image analysis Expected results • ARES surveillance robot • ARES inteligent module for image analysis Contact: Antonio Maffei, KTH maffei@iip. kth. se Project partners Introsys (Portugal) Osim Plocco (Italy) ARES vehicle

Pro. Flex Project objectives • Develop and test new generic, template-based control architecture Expected results • 2 welding cells built following the standard of different OEM: – Unified control – Training platform – Research platform Contact: Antonio Maffei, KTH maffei@iip. kth. se Project partners Introsys® (Portugal) Uninova (Portugal) Volkswagen® (Germany), Ford®Europa Pro. Flex

XPRES Autonomous Feeder Project objectives • Build an autonomous feeder, compatible with the IDEAS multi-agent architecture Expected results: • Standardised procedures and models for the agentification of legacy equipment Contact: Antonio Maffei, KTH maffei@iip. kth. se

SIMET-GICP Project objectives • Model and framework for geometrical and dimensional measurement planning • Minimize the Co. PQ (cost of poor quality) Expected results • Activity model and process description • Quality Assurance Matrix (QAM) • Education and learning material • Reduction of Co. PQ by 10 -20 % (Lindqvist, 2011) Contact: Richard Lindqvist, Saab Aerostructures rli@iip. kth. se Project partners (Lindqvist, 2011)

Experience Transfer Model Project objectives • Create a trustful and inspiring forum for exchange of experience on high level concerning technology management and development Expected results • Strong tool for introducing new and innovative projects in industrial organizations • European network of excellence for engineering professionals • European centre for operating ETM workshops Contact: Mihai Nicolescu, KTH mihai@iip. kth. se, www. etmodel. eu Project partners

www. xpres. se 2012 -02 -01