GLO Offshore South East Asia Steve Gas Lift

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GLO Offshore South East Asia Steve ‘Gas Lift’ Gossell – MEA Senior Gas Lift

GLO Offshore South East Asia Steve ‘Gas Lift’ Gossell – MEA Senior Gas Lift Engineer

Field Review • • • Offshore 100 – 150 meter water depth Stacked Reservoirs

Field Review • • • Offshore 100 – 150 meter water depth Stacked Reservoirs – 1000++ ft 7” Cased Hole Depletion Drive small Compartments Some Strong Water Drive “Bottoms Up” Commingled Reservoirs Sandstone Unconsolidated 2000 -2500 m (6500 -8000 ft) TVD

Field Review • • • Compressed Gas on 90% of Platforms Gas Volume not

Field Review • • • Compressed Gas on 90% of Platforms Gas Volume not Limited Single String Tubing 3 ½” PPO (Fluid Operated) Valves 1. 0” Spring Loaded Operating Orifice Valves made from Unloading Valves Step 1 GLO Project

Objectives Primary: • • • Change PPO to IPO Unloading Valves in 40 wells

Objectives Primary: • • • Change PPO to IPO Unloading Valves in 40 wells Increase Oil Production by 10% Teach Process Secondary: • Inspect all Valves Pulled • Evaluate Gas Lift Design Logic • Evaluate Gas Lift Shop & Field Operations/Facilities

Process • Dedicated GLO Slick Line Unit • Flowing Gradient Surveys Before & After

Process • Dedicated GLO Slick Line Unit • Flowing Gradient Surveys Before & After Change Valves: – Before • FGS with Well Test • Static Build-up • Calibrate Well Model IPR & Match VL Correlation • Gas Lift Design & Valve Change – After • Repeat FGS with Well Test after 3 days for Stabilization • Check Model • Inspect Valves • Report

Production Results – 24 Wells

Production Results – 24 Wells

FGS Examples • Compare Before & After Results • Compare Pattern of Outflow Performance

FGS Examples • Compare Before & After Results • Compare Pattern of Outflow Performance • Note Liquid Rate, Water Cut, & Draw down

66% Increase

66% Increase

146%

146%

520% Increase

520% Increase

143%

143%

811% Increase (Realistically 64% based on Avg. Well Test 250 bpd

811% Increase (Realistically 64% based on Avg. Well Test 250 bpd

Example Well Model • Strong Water Drive • Note Match from Calibrated Model to

Example Well Model • Strong Water Drive • Note Match from Calibrated Model to 2 nd Well Test

Load Well Test & Survey Data into Model Not a good match

Load Well Test & Survey Data into Model Not a good match

Calibrate Model Good Match: Suspect total gas from separator too high, change GOR

Calibrate Model Good Match: Suspect total gas from separator too high, change GOR

Determine Optimum Injection Rate Nodal result from calibrated model

Determine Optimum Injection Rate Nodal result from calibrated model

Match Inflow/Outflow with Optimum Lift Gas Rate

Match Inflow/Outflow with Optimum Lift Gas Rate

Create Gas Lift Design for Worst Case Scenario

Create Gas Lift Design for Worst Case Scenario

2 nd Survey, New Design, Check Model 43% Measured Increase in Liquid Rate

2 nd Survey, New Design, Check Model 43% Measured Increase in Liquid Rate

Valve Inspection Results 84 PPO Valves Inspected from 27 Wells • 65% with Test

Valve Inspection Results 84 PPO Valves Inspected from 27 Wells • 65% with Test Rack Open (Ptro) Set Pressure 10% or more out of Design Range. • 26% with Failed Bellows; would not open. • 46% with Leak Rates medium to very high. • 14% with Leak Rates so high could not measure Ptro. • 11% tested OK = only 1 in 9 valves passed inspection. 25 Orifices Inspected: 52% with failed bellows restricting flow.

Offshore Gas Lift Shop Facility Ptro set with Hydraulic Oil Pump

Offshore Gas Lift Shop Facility Ptro set with Hydraulic Oil Pump

Packing Filed Down to Assist Installation 4082’ #3 2967’ #2 1851’ #1

Packing Filed Down to Assist Installation 4082’ #3 2967’ #2 1851’ #1

PPO as Orifice Valve: Remove Ball Bellows failed & extended into Flow Path on

PPO as Orifice Valve: Remove Ball Bellows failed & extended into Flow Path on 13 of 25 Orifices inspected = 52%.

PPO as Orifice Valve: Bellows extended onto seat

PPO as Orifice Valve: Bellows extended onto seat

SCSSSV: Full Bore Flapper vs. Ball Valve

SCSSSV: Full Bore Flapper vs. Ball Valve

Thanks for Listening – Questions or Comments? Steve ‘Gas Lift’ Gossell – MEA Senior

Thanks for Listening – Questions or Comments? Steve ‘Gas Lift’ Gossell – MEA Senior Gas Lift Engineer