Custom and Standard Designs Vapor Recovery Units VRU
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Custom and Standard Designs Vapor Recovery Units VRU Solutions Tank Vapor Recovery Wellhead Casing Portable Units Gathering Dehy VRU 100% Emissions Full Line of Compressors Reciprocating Compressors Rotary Vane Compressors Controls Screw Compressors NEMA U/L Control Panels TEFC/EXP Motors PLC Programming VFD – SPOC, Hyundai, and Schneider Member Quality Specifications API SPECS. ASME Codes Nation Electrical Codes ENVIROMENTAL SKIDS NACE Compliance visit Knighten Industries www. knightenindustries. com Odessa 432 -362 -0468 San Angelo 432 -556 -5074 Weatherford 817 -594 -0668 Boerne 830 -512 -5200 Carthage Amarillo 903 -693 -3712 806 -414 -1034 Artesia NM 575 -308 -0463 Houston 281 -895 -0923 Corpus Christi 361 -881 -4991
5 CC Rotary Vane North South Prod. Luling, Texas
!10 G Ro. Flo Gas Gathering Unit Ecuador South America
Inlet Flow Range: ACFM 126 – 674 Minimum Inlet Pressure: 28” Mercury MAWP: 80 psig MAWT: 350 F Max Input Power: 103 Hp
Inlet: Flow Range: ACFM 126 – 674 Minimum Inlet Pressure: 28” Mercury MAWP: 80 psig MAWT: 350 F Max Input Power: 103 Hp
Linn Energy Bakersfield California Roflo Twin 207 High Pressure model Running in series
Portable VRU -Testing Gas Volumes South. Cross Energy South Texas
5 CC Rotary Vane – Sump Vapors TARGA Gas Plant WTX
Inlet Flow Range: ACFM 24 – 110 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure: 28” Mercury Max Input Power: 15 Hp
7 D Rotary Vane H 2 S Service XTO Energy Fullerton Field
Inlet Flow Range: ACFM 53 -198 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure: 28” Mercury Max Input Power: 33 Hp
XTO Means Field 4 CC Ro. Flo 25 HP VRUCO 2/H 2 S Service XTO Energy Goldsmith Unit
Inlet Flow Range: ACFM 10 – 80 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure: 28” Mercury Max Input Power: 15 Hp
Inlet Flow Range: ACFM 10 -80 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure: 28” Mercury MAX Input Power: 15
XTO Energy Means Field Permian Basin 11 S Ro. Flo-75 HP-Schneider VFD-CO 2/H 2 S Service
Inlet Flow Range: ACFM 204 -862 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure: 28” Mercury Max Input Power: 162 Hp
VRU FAT Test on VFD / Program Logic Controls
South cross Dehy. VRU South Texas
Inlet Flow Range: ACFM 5 – 30 MAWP: 150 psig MAWT: 350 F Minimum Inlet Pressure: 28” Mercury Max Input power: 96 Hp
XTO 75 Hp Le. Roi Flooded Screw Denver City Texas
Inlet Flow Range: ACFM 102 – 263 Minimum Inlet Pressure 11” Mercury MAWP: 500 psig MAWT: 300 F Max Input Power: 125 Hp
Crestwood Commissioning North Dakota
Inlet Flow Range: ACFM 87 – 343 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure 28” Mercury Max Input Power: 47 Hp
Inlet Flow Range: ACFM 5 – 30 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure: 28” Mercury Max Input Power: 15 Hp
Inlet Flow Range: ACFM 5 – 30 MAWP: 80 psig MAWT: 350 F Minimum Inlet Pressure 28” Mercury Max Input Power: 15 Hp
ENGINEERING
ENGINEERING
COMPLIANCE QUAD OTECQ EPA Oil and gas production processes result in the venting of a portion of the produced natural gas. Vent gas management is a continuing issue for oil and gas operators. Companies must balance permitting requirements, regulatory compliance and corporate responsibility to minimize pollution, waste and liabilities. Recovery of the vent gas increases revenue to the facility while releasing the gas to the atmosphere or combusting the gas results in air pollution. This makes an understanding of vent gas and a practical management strategy important. Certain oil and gas production facilities with applicable requirements in 40 CFR 60 Subpart OOOO and OOOOa are required to submit an annual report to the USEPA and state environmental agency (if the state has delegation). Most states have EPA delegation to administer these two rules.
A Few Reasons 1. Complying with regulations can make your company money. Vapor recovery unit compressors (VRU)can be used for storage tank methane recovery and VOC recovery for injection into the sales pipeline. Using a leak detection and repair program (e. g. leaking thief hatches) can help send more product to sales. 2. Fines up to $37, 500 per day per violation with a maximum of $320, 000 possible for failure to comply. See Federal Register Notice from November 26, 2013. 3. Non-compliance could result in shut-in of production. 4. The cost of defense/response (e. g. , attorneys, staff, and travel costs) associated with noncompliance often exceed the cost of the fine.
5. Public opinion, especially social media and internet news stories, can taint the perception of all oil and gas operators and can fuel much more regulation. Example: oil spills, flaring of associated gas in shale plays. 6. Compliance helps reduce environmental liabilities that have to be disclosed to shareholder groups, SEC, investors. This could affect the value of the company’s stock. 7. Compliance reduces methane emissions. Methane is a regulated greenhouse gas emission that has a global warming potential of 25. Reducing 1000 tons of methane is the same as reducing 10, 000 tons of CO 2 emissions. 8. A history of environmental non-compliance could limit the ability of a company to obtain permits to operate facilities – nationwide. Some states use noncompliance history (serial offenders) as criteria for granting/rejecting approval of air permits. Many state regulatory agencies (such as TECQ) assign scores or ratings based on a facility or operator’s compliance history.
R= QXP R= The Gross Revenue Q= The Rate of Vapor Recovery (Mcf/day) P= The Price of Natural Gas Q=41 Mscfd • $287/day P=$7. 00/Mcf • $8, 800. 00 Month R= 41 Mcfd x • $105, 600. 00 / Year $7/Mcf
ECONOMICS Financial Analysis for VRU Project Design Capacity (MCFD) 25 50 100 Capitol & Installation. Cost 37738 46073 55524 103959 O&M Cost 7367 8419 58 111 Rate of return % 10103 16839 200 Design Capacity (MCFD) Capitol & Installation. Cost O&M Cost Rate of return % *Information provided by Natural Gas Star ( EPA) 500 567
*Gas Price Impact on Economic Analysis $3/Mcf $5/Mcf $200, 000 $100, 000 Value of Gas Saved Payback Period (Months) Internal Rate of Return Value of Gas Saved *Information provided by Natural Gas Star (EPA) $7/Mcf $8/Mcf $0 $3/Mcf $52, 011 $5/Mcf $86, 686 $7/Mcf $121, 360 $8/Mcf $138, 697 16 9 6 6 70% 136% 200% 231% Payback Period (Months) Internal Rate of Return
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