Application of HiF Coat for Recontamination Reduction at

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Application of Hi-F Coat for Recontamination Reduction at Shimane Unit 1 Hitachi-GE Nuclear Energy,

Application of Hi-F Coat for Recontamination Reduction at Shimane Unit 1 Hitachi-GE Nuclear Energy, Ltd. M. Nagase, N. Usui, S. Oouchi Energy & Environmental Research Laboratory, Hitachi, Ltd. H. Hosokawa Chugoku Electric Power Company, Ltd. H. Kajitani, A. Yamashita, T. Minami ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -0 0

 Background • Dose rate reduction effects don’t last long after operation. • Recontamination reduction

 Background • Dose rate reduction effects don’t last long after operation. • Recontamination reduction is needed to keep low dose rate. ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -1 11

 What is Hi-F Coat Film of Hi-F Coat Oxide film in plants Fe 3

 What is Hi-F Coat Film of Hi-F Coat Oxide film in plants Fe 3 O 4、 Fe 2 O 3、 Ni(Co)Fe 2 O 4 Outer Fe 3 O 4 Inner - Co. Cr 2 O 4、Cr 2 O 3 Size of particle < 0. 2μm 1~ 10μm Thickness of film < 0. 5μm 3~ 10μm Temperature 90℃ 280℃ Chemical form Principal of recontamination reduction Formation of fine outer magnetite film before power operation  ⇒Reduction of inner oxide film formation to pick up Co Hi-F Coat : Hitachi Ferrite Coating ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -2 22

 Section photograph of film Formation of fine magnetite film(thickness:~ 0. 3μm) Outer (magnetite particle)

 Section photograph of film Formation of fine magnetite film(thickness:~ 0. 3μm) Outer (magnetite particle) Coating layer (magnetite) Inner (chromite) Vapor deposited carbon Base metal(type 304 SS) Film formed under NWC 200h (DO: 300 ppb) ※ この資料の複写、第 3者への公開を固く禁じます。 Vapor deposited carbon Base metal(type 304 SS) Film of Hi-F Caot All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -3 33

 Reduction effect of activity deposition (laboratory data) Amount of 60 Co deposition (Bq/cm 2)

 Reduction effect of activity deposition (laboratory data) Amount of 60 Co deposition (Bq/cm 2) ・Remarkable reduction of 60Co deposition under HWC ・Continuous effect after 6 times of heat and cool(Stable) DO: <10 ppb, DH: 50 ppb, DH 2 O 2: 5 ppb Polished (no film) ~ 1/5 NWC treatment Hi-F Coat treatment Time (h) ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -4 44

Outline of treatment procedure HOP method Heat-up KMn. O 4 Base metal Fe 2

Outline of treatment procedure HOP method Heat-up KMn. O 4 Base metal Fe 2 O 3,MFe 2 O 4 (M : Fe, Ni, Co) Oxidation Cr 2 O 3 Reduction, clean-up Dissolution of chromium oxides C 2 H 2 O 4 N 2 H 4 Repeat Base metal Hi-F Coat method Decomposition, clean-up Fe(HCOO)2 H 2 O 2 Hi-F Coat treatment N 2 H 4 Base metal Dissolution of iron oxides Base metal Decomposition Final clean-up ※ この資料の複写、第 3者への公開を固く禁じます。 Base metal Formation of fine ferrite (Fe 3 O 4) film All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -5 55

 Outline of Hi-F Coat treatment equipments Only a little equipments are needed to decontamination

 Outline of Hi-F Coat treatment equipments Only a little equipments are needed to decontamination equipments. Surge tank (with heater) Additional chemical injection system Catalyst column Pump Cooler Ion exchange column Target (PLR piping etc. ) Pump ※ この資料の複写、第 3者への公開を固く禁じます。 Filter All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -6 66

 Outline of Hi-F Coat treatment chemicals Only iron formate is added to HOP method

 Outline of Hi-F Coat treatment chemicals Only iron formate is added to HOP method chemicals. HOP decon. process Hi-F Coat treatment process Chemical Conc. (ppm) KMn. O 4 200~ 300 For oxidation (COOH)2 2000 For reduction N 2 H 4 ~ 600 For pH control H 2 O 2 - Fe(HCOO)2 Remarks For decomposition of chemicals Fe:~ 250 Raw material for film formation Formic ion:~ Formic acid is used for LOMI* 500 process. H 2 O 2 - For ion value control N 2 H 4 200~ 500 For pH control *:LOMI is one of chemical decontamination method. ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -7 77

Target of HOP decontamination & Hi-F Coat PLR piping ・PLR pump inlet & outlet

Target of HOP decontamination & Hi-F Coat PLR piping ・PLR pump inlet & outlet ・Ring header ・Riser piping (A & B loops) ※ この資料の複写、第 3者への公開を固く禁じます。 HOP Hi-F Coat 1 st time 1 st &2 nd time All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -8 88

Hi-F Coat treatment conditions Parameter Planned value Measured value Fe conc. 250± 50 ppm

Hi-F Coat treatment conditions Parameter Planned value Measured value Fe conc. 250± 50 ppm 263~ 296 ppm N 2 H 4 conc. 200~ 600 ppm 160~ 560 ppm ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -9 99

Hi-F Coat treatment results Test piece unit P P ※ この資料の複写、第 3者への公開を固く禁じます。 Surge tank

Hi-F Coat treatment results Test piece unit P P ※ この資料の複写、第 3者への公開を固く禁じます。 Surge tank Temporary piping All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -10 10 10

Hi-F Coat treatment results More than target value of 0. 1μm(60μg/cm 2) was achieved.

Hi-F Coat treatment results More than target value of 0. 1μm(60μg/cm 2) was achieved. Sample item Application 1 st time 2 nd time Test piece 3 rd time 4 th time Temporary piping ※ この資料の複写、第 3者への公開を固く禁じます。 2 nd time 4 th time Sample No. 1 2 3 4 5 6 7 8 A B Deposited amount( μg/cm 2) 230 270 302 192 125 132 402 498 150 359 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -11 11 11

Surface observation (SEM) Before Hi-F Coat (After decon. ) After Hi-F Coat × 10000

Surface observation (SEM) Before Hi-F Coat (After decon. ) After Hi-F Coat × 10000 ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -12 12 12

 Dose rate of PLR piping (1/2) ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright ©

 Dose rate of PLR piping (1/2) ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -13 13 13

 Dose rate of PLR piping (2/2) ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright ©

 Dose rate of PLR piping (2/2) ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -14 14 14

 Effect of dose rate reduction (1/4) Point 1: inlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All

 Effect of dose rate reduction (1/4) Point 1: inlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -15 15 15

 Effect of dose rate reduction (2/4) Point 2: inlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All

 Effect of dose rate reduction (2/4) Point 2: inlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -16 16 16

 Effect of dose rate reduction (3/4) Point 3: outlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All

 Effect of dose rate reduction (3/4) Point 3: outlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -17 17 17

 Effect of dose rate reduction (4/4) Point 4: outlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All

 Effect of dose rate reduction (4/4) Point 4: outlet piping ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -18 18 18

 Effect on chemical decontamination Hi-F Coat film was easy to be removed by chemical

 Effect on chemical decontamination Hi-F Coat film was easy to be removed by chemical decontamination. ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -19 19 19

Effect of Zn injection on Hi-F Coat 60 Co deposition amount (Bq/cm 2) Farther

Effect of Zn injection on Hi-F Coat 60 Co deposition amount (Bq/cm 2) Farther Co deposition reduction can be expected with Zn injection. Time: 500 h Temp. : 280℃ ECP:-0. 5 V 100 Polished Hi-F Coat 80 60 40 20 0 0 2 4 Zn conc. (ppb) ※ この資料の複写、第 3者への公開を固く禁じます。 6 Hitachi laboratory data All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -20 20 20

Summary 1. Hi-F Coat was first applied to Shimane Unit 1 after chemical decontamination.

Summary 1. Hi-F Coat was first applied to Shimane Unit 1 after chemical decontamination. 2. Hi-F Coat treatment was successfully applied to the decontaminated surface. Deposited amount of film was about 270 μg/cm 2 which was more than target value of 60 μg/cm 2. 3. Recontamination was suppressed about 1/2 to 1/3 after one operation cycle. 4. Coated film was easy to be removed by chemical decontamination. 5. Farther dose rate reduction can be expected with Zn injection. ※ この資料の複写、第 3者への公開を固く禁じます。 All Rights Reserved. Copyright © 2009, 2008, Hitachi-GE Nuclear Energy, Ltd. 1 -21 21 21