Shop Safety Unit 4 Shop Safety Does my
- Slides: 63
Shop Safety Unit 4
Shop Safety • Does my safety affect the people I work with? – View Safety Commercials from www. prevent-it. ca Shop Safety
Shop Safety • Safety is the responsibility of – EVERYONE! • Who is responsible for your safety? – YOU! • 100% Safe, 100% of the time – (100% on the safety test) Shop Safety
Shop Safety Rules - General • Conduct yourself in a manner conducive to safe shop practices – No horse playing – Never climb on shelves – Stay on task/ in assigned groups – Never sit on tables Shop Safety
Shop Safety Rules – Equip. • • Do not use any equipment until trained Only one person at a time Never walk away from equipment Keep hands from moving parts – Nip Points – Never wear gloves when CLEANING press Shop Safety
Nip Point where two rotating mechanisms come together. Shop Safety
Rotating Mechanisms Shop Safety
Rotating Mechanisms 4 Types in the Graphic Communications Industry Shop Safety
Shop Safety Rules – Equip. • Use correct tool to do job • Put all tools away when job complete • Never remove any safety guard • Make sure all guards are in place before operation Shop Safety
Shop Safety Rules – Cutter • Never cut anything but paper • Never check blade with finger • Only one person operating cutter at a time: – NO ONE inside the “box” other than operator Shop Safety
Shop Safety Rules – Paper Drill • Never drill anything but paper • Never touch drill bit with finger • Don’t put hand under clamp Shop Safety
Shop Safety Rules – Folder • Do not put your hands anywhere near the rollers • Do not sit on the folder table for ANY reason! Shop Safety
Shop Safety Rules – Personal • Tuck in loose clothing, roll up sleeves • Remove any loose fitting jewelry • Pull long hair up before operating machinery • Wash hands frequently Shop Safety
Shop Safety Rules – Housekeeping • Clean ALL work areas – EVERYONE! • Throw all trash away • Put oily/inky rags in appropriate container • Put all materials away • Never wear gloves while cleaning press Shop Safety
Shop Safety Rules – Press Area • Make sure all debris is clear from rollers before starting the press • Only 1 person should operate the press at a time • Make sure all safety guards are down and in place before operation • Never unplug the press for any reason Shop Safety
Shop Safety Rules • Keep all materials stored in proper location • Keep all chemical stored in proper container • Report ALL unsafe conditions IMMEDIATELY! Shop Safety
OSHA • Occupational Safety and Health Administration (Act) • Part of federal government that governs workplace safety – Protects the worker • OSHA Web site for Young Workers – http: //www. osha. gov/SLTC/teenworkers/index. html Shop Safety
EPA • Environmental Protection Agency (Act) • Part of the federal government that governs environmental impact – Protects the environment Shop Safety
Lockout/Tagout • Standard established by OSHA • Purpose – prevent injury while repairing, maintaining, inspecting, etc machinery • Controls all energy sources (electricity) used, stored or produced by equipment. Shop Safety
Lockout/Tagout • Uses two items: – Lock (key or combination type) to Lockout the energy source. • i. e. – Lock on the circuit breaker or on switch – Tag with name and date on it to identify who has locked out the machine • Tag can ONLY be removed by the person who Tagged out the equipment Shop Safety
PPE • Personal Protective Equipment – Protects you from risk of injury by creating a barrier between you and the hazard • Use is not a substitute work practices Shop Safety for safe
PPE • Employers must make sure you have PPE • YOU must – Be trained in using PPE – Make sure PPE fits you – Use it correctly Shop Safety
PPE • Eye Protection – Safety Glasses – Face Shields – Protects against • Impact (flying objects) • Chemicals • Dust Shop Safety
PPE • Steel-toed shoes – Protects against: • Falling or rolling objects • Sharp objects – Safety shoes should be sturdy and have an impact-resistant toe. Shop Safety
PPE • Aprons – Protects from Chemicals – Protects from inks Shop Safety
PPE • Protective gloves – Ensure gloves are designed to protect from the hazard – Ensure the gloves fit – Inspect your gloves NEVER wear gloves when cleaning the press! Shop Safety
PPE • Hearing Protection – Decibel – Unit of measure that is used to measure sound – Abbreviated as d. B – 90 d. B in 8 -hour work day Shop Safety
PPE • Hearing Protection – Ear Plugs – Ear Muffs – Or Both! • i. Pod/mp 3/radio headphones DO NOT COUNT!!!! • Hearing Loss tends to be a slow loss! PROTECT IT! Shop Safety
PPE - Summary • Be sure you are trained BEFORE using your PPE • Choose the right PPE for the job • Make sure the PPE fits you properly • Inspect your PPE and make sure it is in good condition • Discard any PPE that is not safe Shop Safety
First Aid • First, and temporary, aid given to an injured person – Remove all energy sources – turn off the power – Administer 1 st aid – Remain calm • Report ALL accidents to your supervisor no matter how minor! Shop Safety
Bloodborne Pathogens • Disease-causing microorganisms carried in blood or other bodily fluids – HIV/Aids – Hepatitis B Shop Safety
Bloodborne Pathogens • • Who is at Risk? Know how they can affect you Know how you can become infected Know how to protect yourself Shop Safety
Bloodborne Pathogens • Treat all body fluids as being infectious • Following safe work and personal practices • Wear appropriate PPE – Put a barrier between you and the injured person – Leather gloves will not work Shop Safety
Haz. Com • Hazard Communication Standard – AKA: “The Right-to-Know” • Right to know about the hazardous chemicals in your workplace • The best rule of chemical safety is: – “Know what you are working with and how to protect yourself and others. ” Shop Safety
Haz. Com • There are 2 basic types of chemical hazards – Physical Hazards – Health Hazards Shop Safety
Haz. Com • Physical Hazards - The physical properties of the chemical render it hazardous – – – – Explosive Compressed gas Combustible Flammable Unstable Water reactive Oxidizers Shop Safety
Haz. Com • Exposure to hazardous chemicals may cause or contribute to a wide range of health concerns including: – Heart problems – Kidney disease – Lung disease – Cancer – Sterility – Burns – Rashes Shop Safety
Haz. Com • Chemicals can enter your body in many different ways. The primary routes of entry are: – Inhalation – Ingestion – Absorption – Injection Shop Safety
Haz. Com • Exposure to hazardous chemicals may be either: • Acute – brief exposure • Chronic – repeated or prolonged Shop Safety
Haz. Com • The written Haz. Com program must, at a minimum, include: – A list of all hazardous chemicals known to be in the workplace – A Material Safety Data Sheet (MSDS) and label for each hazardous chemical – A training plan to communicate hazard information to employees Shop Safety
Haz. Com • Warning labels can grab your attention with words like: • “Danger” • “Warning” • “Caution” Shop Safety
Haz. Com • The identity of the chemicals • The appropriate hazard warnings • The name and address of the manufacturer or other responsible party Shop Safety
Haz. Com • Color Codes • Number Codes Chemical Name HEALTH FLAMMABILITY REACTIVITY SPECIAL Shop Safety
Haz. Com The color codes represents the following information: • • Blue = Health Red = Flammability Yellow = Reactivity White = Special hazard information and special protective information Shop Safety
Haz. Com • Number Codes: – 0 to 4 – The higher the number the more hazardous the chemical • 4 = Small exposure could cause death • 3 = Small exposure could cause injury • 2 = Intense or chronic exposure could cause injury • 1 = Exposure could cause irritation • 0 = No Hazard Shop Safety
Safety Color Codes • Green – Location of Safety and 1 st Aid Equipment Shop Safety
Safety Color Codes • Yellow – Caution and marks physical hazards – Operating Handles – Waste Containers for Combustible materials – Areas with tripping hazards Shop Safety
Safety Color Codes • Orange – Parts of Equipment which may cut, crush, shock or otherwise injure – Electrical Switches – Fuses – Power Boxes – Movable Guards Shop Safety
Safety Color Codes • Red – Location of firefighting equipment – Emergency fire exits – Fire extinguishers – Emergency Stop Switches – Portable containers of flammable liquids Shop Safety
Fire Safety Shop Safety
Fire Safety • Classes of Fires – A – Ordinary Combustible Material • Wood, paper, fabric – B – Flammable Liquids and Gases • Solvents, oil, gases – C – Electrical Equipment – D – Flammable Metals Shop Safety
Fire Safety • Extinguishing Classes of Fires – A – Use Water, Make sure embers are cold – if not, they can reignite – B – Smother, DO NOT use water – C – Remove source of electricity, DO NOT use water Shop Safety
Fire Safety • When using Fire Extinguishers follow these steps: • • P – Pull the pin A – Aim the nozzle S – Squeeze the handle S – Sweep from side to side Shop Safety
Ergonomics • Ergonomics is the applied science of coordinating devices, environments, tasks, or procedures to fit the individual worker. Shop Safety
Ergonomics • Injury can be caused by: – Awkward • Posture • Bending • Twisting • Working with your hands above your head or your elbows above your shoulders. Shop Safety
Ergonomics • Injury can be caused by: – Repetitive Movements • Some jobs may require you to perform the same movements over and over again. • Repetitive movements can irritate your tendons and increase pressure on your nerves. Shop Safety
Ergonomics • Injury can be caused by: – Force (amount of muscular effort used to perform work) Exerting large amounts of force can result in fatigue and physical damage to your body. Shop Safety
Ergonomics • Injury can be caused by: – Contact Stress • Internally occurs when a tendon, nerve or blood vessel is stretched or bent around a bone or tendon. • Externally occurs when a part of your body rubs against a sharp or hard object such as the edge of a desk or table. Shop Safety
Ergonomics • Injury can be caused by: – Vibration • Excessive vibration can decrease blood flow, damage nerves, and contribute to muscle fatigue. Shop Safety
Ergonomics – Personal Risk Factors • • • Physical condition Psychological stressors Gender Age Body size Medical condition Shop Safety
Ergonomics - Safe Lifting • The most common workrelated medical problem is lower back pain. – This is often a result of poor lifting techniques. – Think before you lift! • Test the load and ask yourself – “Can I lift it safely? ” If not, get help! • Make sure there is nothing in your path that could cause you to fall. Shop Safety
Ergonomics - Safe Lifting • Squat to bend at the knees • Keep your head up • Get a good grip with both hands and hold it close to the body. • Lift smoothly using your legs –not your back. • Turn with your feet, don’t twist your back. Shop Safety
Ergonomics • What can you do? – Adjust your tasks or environment to fit you – Reduce risk factors – Avoid unnecessary movements – Always practice safe lifting – Use the tools that are right for you – Perform light stretching and other exercises before and during work Shop Safety
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