Shop Safety Unit 4 Shop Safety Does my

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Shop Safety Unit 4

Shop Safety Unit 4

Shop Safety • Does my safety affect the people I work with? – View

Shop Safety • Does my safety affect the people I work with? – View Safety Commercials from www. prevent-it. ca Shop Safety

Shop Safety • Safety is the responsibility of – EVERYONE! • Who is responsible

Shop Safety • Safety is the responsibility of – EVERYONE! • Who is responsible for your safety? – YOU! • 100% Safe, 100% of the time – (100% on the safety test) Shop Safety

Shop Safety Rules - General • Conduct yourself in a manner conducive to safe

Shop Safety Rules - General • Conduct yourself in a manner conducive to safe shop practices – No horse playing – Never climb on shelves – Stay on task/ in assigned groups – Never sit on tables Shop Safety

Shop Safety Rules – Equip. • • Do not use any equipment until trained

Shop Safety Rules – Equip. • • Do not use any equipment until trained Only one person at a time Never walk away from equipment Keep hands from moving parts – Nip Points – Never wear gloves when CLEANING press Shop Safety

Nip Point where two rotating mechanisms come together. Shop Safety

Nip Point where two rotating mechanisms come together. Shop Safety

Rotating Mechanisms Shop Safety

Rotating Mechanisms Shop Safety

Rotating Mechanisms 4 Types in the Graphic Communications Industry Shop Safety

Rotating Mechanisms 4 Types in the Graphic Communications Industry Shop Safety

Shop Safety Rules – Equip. • Use correct tool to do job • Put

Shop Safety Rules – Equip. • Use correct tool to do job • Put all tools away when job complete • Never remove any safety guard • Make sure all guards are in place before operation Shop Safety

Shop Safety Rules – Cutter • Never cut anything but paper • Never check

Shop Safety Rules – Cutter • Never cut anything but paper • Never check blade with finger • Only one person operating cutter at a time: – NO ONE inside the “box” other than operator Shop Safety

Shop Safety Rules – Paper Drill • Never drill anything but paper • Never

Shop Safety Rules – Paper Drill • Never drill anything but paper • Never touch drill bit with finger • Don’t put hand under clamp Shop Safety

Shop Safety Rules – Folder • Do not put your hands anywhere near the

Shop Safety Rules – Folder • Do not put your hands anywhere near the rollers • Do not sit on the folder table for ANY reason! Shop Safety

Shop Safety Rules – Personal • Tuck in loose clothing, roll up sleeves •

Shop Safety Rules – Personal • Tuck in loose clothing, roll up sleeves • Remove any loose fitting jewelry • Pull long hair up before operating machinery • Wash hands frequently Shop Safety

Shop Safety Rules – Housekeeping • Clean ALL work areas – EVERYONE! • Throw

Shop Safety Rules – Housekeeping • Clean ALL work areas – EVERYONE! • Throw all trash away • Put oily/inky rags in appropriate container • Put all materials away • Never wear gloves while cleaning press Shop Safety

Shop Safety Rules – Press Area • Make sure all debris is clear from

Shop Safety Rules – Press Area • Make sure all debris is clear from rollers before starting the press • Only 1 person should operate the press at a time • Make sure all safety guards are down and in place before operation • Never unplug the press for any reason Shop Safety

Shop Safety Rules • Keep all materials stored in proper location • Keep all

Shop Safety Rules • Keep all materials stored in proper location • Keep all chemical stored in proper container • Report ALL unsafe conditions IMMEDIATELY! Shop Safety

OSHA • Occupational Safety and Health Administration (Act) • Part of federal government that

OSHA • Occupational Safety and Health Administration (Act) • Part of federal government that governs workplace safety – Protects the worker • OSHA Web site for Young Workers – http: //www. osha. gov/SLTC/teenworkers/index. html Shop Safety

EPA • Environmental Protection Agency (Act) • Part of the federal government that governs

EPA • Environmental Protection Agency (Act) • Part of the federal government that governs environmental impact – Protects the environment Shop Safety

Lockout/Tagout • Standard established by OSHA • Purpose – prevent injury while repairing, maintaining,

Lockout/Tagout • Standard established by OSHA • Purpose – prevent injury while repairing, maintaining, inspecting, etc machinery • Controls all energy sources (electricity) used, stored or produced by equipment. Shop Safety

Lockout/Tagout • Uses two items: – Lock (key or combination type) to Lockout the

Lockout/Tagout • Uses two items: – Lock (key or combination type) to Lockout the energy source. • i. e. – Lock on the circuit breaker or on switch – Tag with name and date on it to identify who has locked out the machine • Tag can ONLY be removed by the person who Tagged out the equipment Shop Safety

PPE • Personal Protective Equipment – Protects you from risk of injury by creating

PPE • Personal Protective Equipment – Protects you from risk of injury by creating a barrier between you and the hazard • Use is not a substitute work practices Shop Safety for safe

PPE • Employers must make sure you have PPE • YOU must – Be

PPE • Employers must make sure you have PPE • YOU must – Be trained in using PPE – Make sure PPE fits you – Use it correctly Shop Safety

PPE • Eye Protection – Safety Glasses – Face Shields – Protects against •

PPE • Eye Protection – Safety Glasses – Face Shields – Protects against • Impact (flying objects) • Chemicals • Dust Shop Safety

PPE • Steel-toed shoes – Protects against: • Falling or rolling objects • Sharp

PPE • Steel-toed shoes – Protects against: • Falling or rolling objects • Sharp objects – Safety shoes should be sturdy and have an impact-resistant toe. Shop Safety

PPE • Aprons – Protects from Chemicals – Protects from inks Shop Safety

PPE • Aprons – Protects from Chemicals – Protects from inks Shop Safety

PPE • Protective gloves – Ensure gloves are designed to protect from the hazard

PPE • Protective gloves – Ensure gloves are designed to protect from the hazard – Ensure the gloves fit – Inspect your gloves NEVER wear gloves when cleaning the press! Shop Safety

PPE • Hearing Protection – Decibel – Unit of measure that is used to

PPE • Hearing Protection – Decibel – Unit of measure that is used to measure sound – Abbreviated as d. B – 90 d. B in 8 -hour work day Shop Safety

PPE • Hearing Protection – Ear Plugs – Ear Muffs – Or Both! •

PPE • Hearing Protection – Ear Plugs – Ear Muffs – Or Both! • i. Pod/mp 3/radio headphones DO NOT COUNT!!!! • Hearing Loss tends to be a slow loss! PROTECT IT! Shop Safety

PPE - Summary • Be sure you are trained BEFORE using your PPE •

PPE - Summary • Be sure you are trained BEFORE using your PPE • Choose the right PPE for the job • Make sure the PPE fits you properly • Inspect your PPE and make sure it is in good condition • Discard any PPE that is not safe Shop Safety

First Aid • First, and temporary, aid given to an injured person – Remove

First Aid • First, and temporary, aid given to an injured person – Remove all energy sources – turn off the power – Administer 1 st aid – Remain calm • Report ALL accidents to your supervisor no matter how minor! Shop Safety

Bloodborne Pathogens • Disease-causing microorganisms carried in blood or other bodily fluids – HIV/Aids

Bloodborne Pathogens • Disease-causing microorganisms carried in blood or other bodily fluids – HIV/Aids – Hepatitis B Shop Safety

Bloodborne Pathogens • • Who is at Risk? Know how they can affect you

Bloodborne Pathogens • • Who is at Risk? Know how they can affect you Know how you can become infected Know how to protect yourself Shop Safety

Bloodborne Pathogens • Treat all body fluids as being infectious • Following safe work

Bloodborne Pathogens • Treat all body fluids as being infectious • Following safe work and personal practices • Wear appropriate PPE – Put a barrier between you and the injured person – Leather gloves will not work Shop Safety

Haz. Com • Hazard Communication Standard – AKA: “The Right-to-Know” • Right to know

Haz. Com • Hazard Communication Standard – AKA: “The Right-to-Know” • Right to know about the hazardous chemicals in your workplace • The best rule of chemical safety is: – “Know what you are working with and how to protect yourself and others. ” Shop Safety

Haz. Com • There are 2 basic types of chemical hazards – Physical Hazards

Haz. Com • There are 2 basic types of chemical hazards – Physical Hazards – Health Hazards Shop Safety

Haz. Com • Physical Hazards - The physical properties of the chemical render it

Haz. Com • Physical Hazards - The physical properties of the chemical render it hazardous – – – – Explosive Compressed gas Combustible Flammable Unstable Water reactive Oxidizers Shop Safety

Haz. Com • Exposure to hazardous chemicals may cause or contribute to a wide

Haz. Com • Exposure to hazardous chemicals may cause or contribute to a wide range of health concerns including: – Heart problems – Kidney disease – Lung disease – Cancer – Sterility – Burns – Rashes Shop Safety

Haz. Com • Chemicals can enter your body in many different ways. The primary

Haz. Com • Chemicals can enter your body in many different ways. The primary routes of entry are: – Inhalation – Ingestion – Absorption – Injection Shop Safety

Haz. Com • Exposure to hazardous chemicals may be either: • Acute – brief

Haz. Com • Exposure to hazardous chemicals may be either: • Acute – brief exposure • Chronic – repeated or prolonged Shop Safety

Haz. Com • The written Haz. Com program must, at a minimum, include: –

Haz. Com • The written Haz. Com program must, at a minimum, include: – A list of all hazardous chemicals known to be in the workplace – A Material Safety Data Sheet (MSDS) and label for each hazardous chemical – A training plan to communicate hazard information to employees Shop Safety

Haz. Com • Warning labels can grab your attention with words like: • “Danger”

Haz. Com • Warning labels can grab your attention with words like: • “Danger” • “Warning” • “Caution” Shop Safety

Haz. Com • The identity of the chemicals • The appropriate hazard warnings •

Haz. Com • The identity of the chemicals • The appropriate hazard warnings • The name and address of the manufacturer or other responsible party Shop Safety

Haz. Com • Color Codes • Number Codes Chemical Name HEALTH FLAMMABILITY REACTIVITY SPECIAL

Haz. Com • Color Codes • Number Codes Chemical Name HEALTH FLAMMABILITY REACTIVITY SPECIAL Shop Safety

Haz. Com The color codes represents the following information: • • Blue = Health

Haz. Com The color codes represents the following information: • • Blue = Health Red = Flammability Yellow = Reactivity White = Special hazard information and special protective information Shop Safety

Haz. Com • Number Codes: – 0 to 4 – The higher the number

Haz. Com • Number Codes: – 0 to 4 – The higher the number the more hazardous the chemical • 4 = Small exposure could cause death • 3 = Small exposure could cause injury • 2 = Intense or chronic exposure could cause injury • 1 = Exposure could cause irritation • 0 = No Hazard Shop Safety

Safety Color Codes • Green – Location of Safety and 1 st Aid Equipment

Safety Color Codes • Green – Location of Safety and 1 st Aid Equipment Shop Safety

Safety Color Codes • Yellow – Caution and marks physical hazards – Operating Handles

Safety Color Codes • Yellow – Caution and marks physical hazards – Operating Handles – Waste Containers for Combustible materials – Areas with tripping hazards Shop Safety

Safety Color Codes • Orange – Parts of Equipment which may cut, crush, shock

Safety Color Codes • Orange – Parts of Equipment which may cut, crush, shock or otherwise injure – Electrical Switches – Fuses – Power Boxes – Movable Guards Shop Safety

Safety Color Codes • Red – Location of firefighting equipment – Emergency fire exits

Safety Color Codes • Red – Location of firefighting equipment – Emergency fire exits – Fire extinguishers – Emergency Stop Switches – Portable containers of flammable liquids Shop Safety

Fire Safety Shop Safety

Fire Safety Shop Safety

Fire Safety • Classes of Fires – A – Ordinary Combustible Material • Wood,

Fire Safety • Classes of Fires – A – Ordinary Combustible Material • Wood, paper, fabric – B – Flammable Liquids and Gases • Solvents, oil, gases – C – Electrical Equipment – D – Flammable Metals Shop Safety

Fire Safety • Extinguishing Classes of Fires – A – Use Water, Make sure

Fire Safety • Extinguishing Classes of Fires – A – Use Water, Make sure embers are cold – if not, they can reignite – B – Smother, DO NOT use water – C – Remove source of electricity, DO NOT use water Shop Safety

Fire Safety • When using Fire Extinguishers follow these steps: • • P –

Fire Safety • When using Fire Extinguishers follow these steps: • • P – Pull the pin A – Aim the nozzle S – Squeeze the handle S – Sweep from side to side Shop Safety

Ergonomics • Ergonomics is the applied science of coordinating devices, environments, tasks, or procedures

Ergonomics • Ergonomics is the applied science of coordinating devices, environments, tasks, or procedures to fit the individual worker. Shop Safety

Ergonomics • Injury can be caused by: – Awkward • Posture • Bending •

Ergonomics • Injury can be caused by: – Awkward • Posture • Bending • Twisting • Working with your hands above your head or your elbows above your shoulders. Shop Safety

Ergonomics • Injury can be caused by: – Repetitive Movements • Some jobs may

Ergonomics • Injury can be caused by: – Repetitive Movements • Some jobs may require you to perform the same movements over and over again. • Repetitive movements can irritate your tendons and increase pressure on your nerves. Shop Safety

Ergonomics • Injury can be caused by: – Force (amount of muscular effort used

Ergonomics • Injury can be caused by: – Force (amount of muscular effort used to perform work) Exerting large amounts of force can result in fatigue and physical damage to your body. Shop Safety

Ergonomics • Injury can be caused by: – Contact Stress • Internally occurs when

Ergonomics • Injury can be caused by: – Contact Stress • Internally occurs when a tendon, nerve or blood vessel is stretched or bent around a bone or tendon. • Externally occurs when a part of your body rubs against a sharp or hard object such as the edge of a desk or table. Shop Safety

Ergonomics • Injury can be caused by: – Vibration • Excessive vibration can decrease

Ergonomics • Injury can be caused by: – Vibration • Excessive vibration can decrease blood flow, damage nerves, and contribute to muscle fatigue. Shop Safety

Ergonomics – Personal Risk Factors • • • Physical condition Psychological stressors Gender Age

Ergonomics – Personal Risk Factors • • • Physical condition Psychological stressors Gender Age Body size Medical condition Shop Safety

Ergonomics - Safe Lifting • The most common workrelated medical problem is lower back

Ergonomics - Safe Lifting • The most common workrelated medical problem is lower back pain. – This is often a result of poor lifting techniques. – Think before you lift! • Test the load and ask yourself – “Can I lift it safely? ” If not, get help! • Make sure there is nothing in your path that could cause you to fall. Shop Safety

Ergonomics - Safe Lifting • Squat to bend at the knees • Keep your

Ergonomics - Safe Lifting • Squat to bend at the knees • Keep your head up • Get a good grip with both hands and hold it close to the body. • Lift smoothly using your legs –not your back. • Turn with your feet, don’t twist your back. Shop Safety

Ergonomics • What can you do? – Adjust your tasks or environment to fit

Ergonomics • What can you do? – Adjust your tasks or environment to fit you – Reduce risk factors – Avoid unnecessary movements – Always practice safe lifting – Use the tools that are right for you – Perform light stretching and other exercises before and during work Shop Safety