Aero Space and Defence Industries Association of Europe

Aero. Space and Defence Industries Association of Europe PDT Days 2014 (14 -15 October – Paris) Background and use of STEP AP 242 in the European Aerospace and Defence industries DRAFT SSG – Strategic Standards Group Presented by Jean-Yves DELAUNAY: Airbus Coordinator of the ASD SSG “PLM Interoperability” WG Co-chair of the AIA – ASD Stan LOTAR project 1

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 2

Use of STEP AP 242 in the European Aerospace and Defense industries Summary of STEP AP 242 edition 1 „Quo vadis 214? “ CD ballot started STEP modularization workshop After > 18 months technical work + several workshops Recommendation to merge AP 203 and AP 214 04 DIS doc. submitted 03 2009 09 2010 11 2011 07 04 2012 06 IS documentation sent to ISO 2013 07 02 2014 07? Project kickoff 18 m plan 12/2011 WP published Stakeholders to decide WP Workshop Proposal: AP 242 with BO Model PDT Europe 14 – 15 October 2014 CD Ballot resolution workshop DIS ballot started AP 242 ED 1 published by ISO (target) Slide 3

Use of STEP AP 242 in the European Aerospace and Defense industries PDT Europe 14 – 15 October 2014 AP 242 edition 1 Project organization n io t ra a p e pr In Slide 4

Use of STEP AP 242 in the European Aerospace and Defense industries PDT Europe 14 – 15 October 2014 STEP AP 242: process coverage Slide 5

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 6

Use of STEP AP 242 in the European Aerospace and Defense industries STEP AP 242: information model coverage Production Rules PDM Part identification, Physical part Characteristics, Document Management General management information Activity and work management Effectivity Specification, Breakdown and configuration Presentation 3 D Machining Form Features Requirements Process Planning Mating definition 3 D PMI (Product & Manufacturing Information) 3 D kinematics 3 D shape Data Quality 2 D draughting PDT Europe 14 – 15 October 2014 3 D assembly constraints 3 D shape (explicit and parametric) 3 D exact explicit geometry 3 D tessellated explicit geometry 3 D parametric & constr. History 3 D Composite design Slide 7

Use of STEP AP 242 in the European Aerospace and Defense industries STEP AP 242 Business Object Model capabilities Specification, Breakdown & Configuration Product Specification Breakdown General Mgmt. Information Individual Part Configuration Part Occurrence Material Shape Association & Structure Name & Description Classification Multi Linguism Activity & Work Mgmt. Activity Effectivity Property Identification Information Right Transf. , Geom. Coord. Space & Coord. System Characteristic Date & Time Approval, Contract & Project Assembly Structure Effectivity Person, Org. & Address Part Identification Part & Version Identification Work Mgmt. Delta Change Composites Composite Structural Shape & Structure Part View Document Management Document Identification Geometric & Ext. Elem. Ref. Document Structure & Property Geometric Shape Presentation & Draughting Planned & Eval. Characteristics PDT Europe 14 – 15 October 2014 Kinematic Structure & Links External References Rules and Requirements Kinematics Process Plan Kinematic Motion Process Plan Mating Slide 8

Use of STEP AP 242 in the European Aerospace and Defense industries Illustration of STEP AP 242 PDM Business Object Model Market Specification Condition Assignment Product Concept Individual Part Product Class Individual Part Version Specification Inclusion Assignment Individual Part View Physical structure Condition Work Order Activity Method Work Request Activity Work management Activity Classification Organization Person Specification Category Specification Product Configuration Product Design Association Conditional Configuration Configured Assembly Effectivity Product Specification Configuration Part Person or organization Approval Part Version Document Part View (ABS) Occurrence Part structure Document Version Occurrence Breakdown Next. Assembly Occurrence Usage Breakdown Version Alternative Solution Breakdown Element Version Breakdown PDT Europe 14 – 15 October 2014 Breakdown Element View Approval Effectivity Digital Document Definition Effectivity Relationship Document structure Effectivity Geometric Model Relationship With Placement Transformation External Geometric Model Assembly structure Axis Placement Digital File Geometric Coordinate Space Positioning External Item External reference Slide 9

Use of STEP AP 242 in the European Aerospace and Defense industries Overview of the CAD functionalities in STEP AP 242 3 D exact geometry 3 D tessellated geometry Assembly structure 3 D PMI (Product & Manufacturing Information) 3 D GD&T Graphic Semantic Construction history PDT Europe 14 – 15 October 2014 3 D annotations Graphic Parametric 3 D symbols Graphic User defined attributes Machining form feature Slide 10

Use of STEP AP 242 in the European Aerospace and Defense industries Example of the STEP AP 242 Semantic PMI for geometric tolerance PDT Europe 14 – 15 October 2014 Slide 11

Use of STEP AP 242 in the European Aerospace and Defense industries STEP AP 242 3 D Tessellated geometry key highlights • Compact form: 10 times smaller than previous STEP Faceted_Brep , 50 times when compressed (with existing Rec. Practices) • Structured (as a Brep) and non-structured tessellation • Compatible with all functionalities referencing 3 D geometry : PMI, UDA, Kinematics, Electrical, … • Watertight and non-watertight • Supports exact measurement on conical primitives, without the 3 D exact Brep • Reduces the size of “graphic” PMIs by 2+ (replaces PMI as “polylines”) • Supports sectioning & PMI cross highlight • Links to 3 D exact BRep when present • Validation Properties • Simple data model Easy to implement PDT Europe 14 – 15 October 2014 Slide 12

Use of STEP AP 242 in the European Aerospace and Defense industries Overview of the main usages of composite in Aerospace and Defense industries Laminate Sandwich Braiding Filament winding Most of the composite structures are Fiber Reinforced Polymer (FRP) composites: polymer matrix material that is reinforced with fibers. Two types of FRP are used: • Monolithic structures composed on plies only (most of the aeronautic structures), • Sandwich structures composed of two thin monolithic structures with a core material between (movable panels: spoilers, airbrakes. . . ). PDT Europe 14 – 15 October 2014 Slide 13

Use of STEP AP 242 in the European Aerospace and Defense industries 3 D Composite design in the STEP AP 242 Edition 1 PDT Europe 14 – 15 October 2014 STEP AP 242 ED 1 STEP AP 203 ed 2 Exact implicit representation of composites Approximate 3 D tessellated explicit representation of composite plies (New) Slide 14

Use of STEP AP 242 in the European Aerospace and Defense industries Summary of the STEP AP 242 DIS CAD Implementation status Results based on the feedback of the 26 March 2014, AP 242 conference in Paris and of recent updates. Assembly 3 D exact 3 D tessellated Available Development In progress In Review Graphic PMI Semantic PMI Composite Coretechnologie Dassault Systèmes Datakit Eurostep ITI PTC Siemens PLM Tech. Soft 3 D T-Systems PDT Europe 14 – 15 October 2014 Slide 15

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 16

Use of STEP AP 242 in the European Aerospace and Defense industries Status of STEP AP 242 Recommended Practices & associated activities of the Implementor Forums PDT Europe 14 – 15 October 2014 Re gul ar rev iew https: //www. cax-if. org/joint_testing_info. html#recpracs Slide 17

Use of STEP AP 242 in the European Aerospace and Defense industries Status of development of CAx IF Rec. Practices for STEP AP 242 XML assembly structure • Task of the CAx IF, supported by the LOTAR and JT IF projects • Planning ‒ ‒ ‒ Initial draft (“ 90% version) distributed on June 18 2014 2 nd version distributed on August 13 2014 Review phase going end of Sept. 2014 Consolidation of the comments / new version until end of Oct. Distribution beg. of Nov. 2014 1 st Release Version (completed content, test feedback) planned for end of 2014 • Maintenance ‒ To be part of the CAx IF, in relationship with setting up of the PDM IF PDT Europe 14 – 15 October 2014 Slide 18

Use of STEP AP 242 in the European Aerospace and Defense industries Preparation of the PDM Implementer Forum Creation of 2 documents: PDT Europe 14 – 15 October 2014 1 Executive summary Fina 2 Introduction dist l draft r 3 Terms and references in O ibuted 4 Context of the start of the activity ct. 2 01 5 Requirements from Industry 6 Benefits of and business drivers for an international PDM-IF 7 Technical Principles of the PDM-IF and related motivations 8 General scope through the main tasks, covered use cases and deliverables 9 Project management 10 Summary - next actions Slide 19

Use of STEP AP 242 in the European Aerospace and Defense industries PDM Interoperability: use cases, information model, and associated implementation technologies PDT Europe 14 – 15 October 2014 Slide 20

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 21

Use of STEP AP 242 in the European Aerospace and Defense industries Objectives of STEP AP 242 benchmark • To join the industry efforts to speed up the availability of “operational” solutions by PLM vendors ‒ Based on COTS solutions (prototypes in some cases) • To assess and present the level of functionalities of STEP AP 242 interfaces of COTS CAD-PDM applications, based on an agreed list of use cases and test cases ‒ Interoperability testing carried out by the “users community”, ‒ Complementary of the CAx Implementer Forum ‒ The AP 242 benchmark does not aim at developing STEP AP 242 recommended practices • To communicate broadly the results of the tests, according to a fair and well defined procedure ‒ Involving the different involved manufacturing associations ‒ Taken into account feedbacks from the vendors PDT Europe 14 – 15 October 2014 Slide 22

Use of STEP AP 242 in the European Aerospace and Defense industries A suite of AP 242 benchmarks to assess the level of implementation and enhancements of COTS solutions by CAD-PDM vendors • The goal is not to run a single STEP AP 242 benchmark, • but to run a suite STEP AP 242 benchmarks, Identification of enhancements of capabilities Proposal of new / more complex functionalities to be tested • STEP AP 242 Preparation benchmark Run N° 1 Sept. 2014 – Dec. 2014 Jan. 2015 – June 2015 N° 2 Sept. 2015 – Dec. 2015 Jan. 2016 – June 2016 N° 3 etc Scope of the AP 242 benchmark N° 1 PDT Europe 14 – 15 October 2014 Slide 23

Use of STEP AP 242 in the European Aerospace and Defense industries PDT Europe 14 – 15 October 2014 Proposed use cases to be tested by the AP 242 benchmark N° 1 (according to resources available) DR AF T Slide 24

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 25

Use of STEP AP 242 in the European Aerospace and Defense industries Interdependencies of AP 242 ed 1 with other key standards, • STEP AP 242 ED 1 (modular ARM and MIM) is part of ‒ STEP AP 209 ED 2 “Multi-Disciplinary Analysis and Design ‒ and of AP 210 ED 3 “Printed Circuit Board and Assembly » • AP 242 ED 1 includes the « requirement management functionality of STEP AP 233 and AP 239 • AP 242 ED 1 « BO model » is partially harmonised with PLCS PSM V 1. 2 • Ongoing actions to finalize the PDM harmonization • Preparation of STEP AP 239 ED 3 whitepaper • Planned worlshop mid of March before or after PDES offsite • AP 238 ED 2 (STEP NC ) is planned to be consitent with AP 242 PDT Europe 14 – 15 October 2014 Slide 26

Use of STEP AP 242 in the European Aerospace and Defense industries The core suite of STEP standards for PLM interoperability Concept Process & use cases Simulation Definition Manufacture Support Disposal Product Life Cycle Standards for Engineering processes and methods not described AP 209 Multi-disciplinary Suite of AIA - ASD ILS Specs (SX 000) Analysis & design AP 242 (N 1) Managed Model Based 3 D Engineering Based on PLCS AP 233 Information AP 239 Systems Engineering PDT Europe 14 – 15 October 2014 AP 238 Integrated Product Life Cycle Support (PLCS) CNC Machining AP 235 (N 2) Engineering Properties for product design & verification AP 210 (N 2) Electronic assembly, interconnect & packaging design. N 1: STEP AP 242: Convergence of AP 203 and AP 214 N 2: study not started Slide 27

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 28

Use of STEP AP 242 in the European Aerospace and Defense industries PDT Europe 14 – 15 October 2014 High level functionalities planned for STEP AP 242 edition 2 Slide 29

Use of STEP AP 242 in the European Aerospace and Defense industries Overview of the planned “capabilities” of the AP 242 ed 2 extension for elec. Harness AP 242 ed 2 planned capabilities for physical electrical harness design: - Harness parts: connector, fixing, backshell, grommet, splice, wire, protection… - Connectivity: connection list, wire list - Wire number From To Pin From Pin To Type/gage 001 -00256 Connector A Connector B 1 3 Alu 24 001 -03058 Connector A Connector C 2 A Cu 12 Topology and Geometry: segment, node, fixing place, protection location, routing… PDT Europe 14 – 15 October 2014 Slide 30

Use of STEP AP 242 in the European Aerospace and Defense industries Illustration of the other extensions planned for the STEP AP 242 ed 2 • • • 3 D geometry information model & other generic resources n specific construction history and parametric entities n Support of 3 D scan data n Curved triangles n Voxels n Surface texture 3 D PMI information model n Support of enhancement of ISO & ASME Design standards n XML implementation model for 3 D PMI semantic representation 3 D mechanical design information model n new Manufacturing machining features and quality analysis n design information for 3 D additive manufacturing parts • 3 D composite design information model • Additive manafacturing information • PDM information n Finalize PDM harmonization between AP 242 ED 2 and AP 239 ED 3 “Product Life Cycle Support” PDT Europe 14 – 15 October 2014 Slide 31

Target Project Plan Overview 2/2 High Level Milestones • New Work Item Approved July 18, 2015 • Kickoff telconf: September 2 2014 • Plenary workshop: September 21 2014 • CD Ballot Begins June 2015 • DIS Ballot Begins February 2016 • IS Submitted to ISO for Publicat. Nov. 2016 AP 242 Ed 2 Virtual Kickoff - September 2, 2014 PDES, Inc. 32

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 33

Use of STEP AP 242 in the European Aerospace and Defense industries Aerospace & Defense Use cases of STEP AP 242 § Interoperability of CAD 3 D PMI Model Based Design – Collaborative process for co design based on “full 3 D” – Interoperability of 3 D PMI semantic representation – Interoperability of 3 D tessellated geometry with PMI graphic presentation (3 D tessellated) – LT Archiving of 3 D Design with PMI “graphic presentation” & “semantic representation” § Digital Mock up collaboration and integration : Assembly structure with 3 D tessellated geometry and associated 3 D annotations – Collaboration processes for DMU review and distribution – Exchange of 3 D design in context in ISO neutral format with risk sharing partners or equipment suppliers – Clash and collision detection – 3 D DMU consultation – LT Archiving of 3 D tessellated design context for certification of the definition dossier n Configured product structure exchange PDT Europe 14 – 15 October 2014 Slide 34

Use of STEP AP 242 in the European Aerospace and Defense industries Aerospace & Defense Use cases of STEP AP 242 Mechanical & composite design interoperability Mechanical: n CAD 3 D exact geometry exchange • • with the Risk Sharing Partners, the equipment manufacturers with the Manufacturing suppliers (aerostructure parts or assemblies, tooling, …) n Preparation of exchange of mechanical parts with machining form features for NC programming n LT Archiving of CAD 3 D definition dossier Composite n Migration of Composite design (plies) from Application A to Application B n Design process based on Composite 3 D tessellated solid plies definition n Preparation of LT Archiving of CAD 3 D Composite design PDT Europe 14 – 15 October 2014 Slide 35

Use of STEP AP 242 in the European Aerospace and Defense industries ASD SSG recommendations ASD SSG & STEP AP 242 Edition 1 Standardization project web page: http: //www. asd-ssg. org/step-ap 242 http: //www. asd-ssg. org/radar-chart Slide 36 PDT Europe 14 – 15 October 2014 http: //www. asd-ssg. org/c/document_library/get_file? uuid=822441 ef-a 6 cc-49 ca-a 2 cd-8 d 1 ecdf 2 febf&group. Id=11317

Use of STEP AP 242 in the European Aerospace and Defense industries ASD SSG recommendations for the use of STEP AP 242 Adoption Plan Vers ion: Mar ch 2 At short term, ASD recognizes AP 242 as the targeted standard replacing AP 203 and AP 214. 014 ASD will adopt AP 242 through its direct participation to the ISO standardization process. The ASD SSG recommends the continuation of the CAx Implementer Forum for: n qualification of AP 242 interfaces for CAD mechanical, CAD composite design, CAD Kinematics n The development of the related AP 242 CAx Recommended Practices. The ASD SSG recommends the setting up of the PDM Implementer Forum for: n qualification of AP 242 PDM interfaces of PLM vendors, n The development of AP 242 PDM Recommended Practices. ASD recommendation The SSG will recommend the use of AP 242 in preference to AP 203 and AP 214 for exchange, sharing and LT archiving of Managed Model Based 3 D Engineering. The SSG recommends supporting the development of the AP 242 edition 2 project (See other “component standard” for AP 242 edition 2, in preparation) PDT Europe 14 – 15 October 2014 Slide 37

Use of STEP AP 242 in the European Aerospace and Defense industries Table of content • Context of STEP AP 242 ed 1 standard • Overview of AP 242 ed 1 functionalities • Associated recommended practices and Implementer Forums • Preparation of STEP AP 242 ed 1 benchmarks • Interdependencies of AP 242 ed 1 with other key standards • Status of progress of the STEP AP 242 edition 2 project • ASD SSG recommendations of use of STEP AP 242 • Summary PDT Europe 14 – 15 October 2014 Slide 38

Use of STEP AP 242 in the European Aerospace and Defense industries Summary of actions to prepare operational solutions for STEP AP 242 edition 1 standard Business needs / use cases STEP AP 242 E 1 standard STEP AP 242 E 1 Recommended Practices PDT Europe 14 – 15 October 2014 Operational solutions for the industry) STEP AP 242 E 1 Interop. Test Rounds (led by Manufacturers) Benchmark STEP AP 242 E 1 Implementer Interop. Test Rounds Forum (by vendors) STEP AP 242 E 1 Pilots Slide 39

Use of STEP AP 242 in the European Aerospace and Defense industries PDT Europe 14 – 15 October 2014 STEP AP 242 public web site http: //www. ap 242. org/ Slide 40

Use of STEP AP 242 in the European Aerospace and Defense industries thank you for your attention PDT Europe 14 – 15 October 2014 Slide 41

Use of STEP AP 242 in the European Aerospace and Defense industries PDT Europe 14 – 15 October 2014 Ba c sli k up des Slide 42

Use of STEP AP 242 in the European Aerospace and Defense industries STEP AP 242 3 D machining form features Replicate feature Transition feature (Chamfer, Fillet, Edge round) (Rectangular, circular & general pattern) Marking feature Catalogue Defined marking Compound feature Pocket (Rectangular closed/open pocket, General_pocket, Cutoutfeature, Recess) Gear (Catalogue, Defined [spur, Helical/ Straight bevel]) boss Hole Knurl (Circular, Rectangular, general boss) (Round, Counterbore & Countersunk) Catalogue, Turned [Diagonal, Diamond, Straight] slot Profile feature (open/closed) PDT Europe 14 – 15 October 2014 General removal volume Planar face Protrusion Rib top Rounded end Slide 43 step

Use of STEP AP 242 in the European Aerospace and Defense industries Scope of STEP AP 242 benchmark N° 1 • Relevant Documents/Specifications to be tested ‒ STEP AP 242 IS ‒ Related AP 242 Recommended Practices (newest releases) • Relevant Software: ‒ Based on software (COTS) provided by vendors ‒ Choice of applications (Creo, NX, Catia V 5/V 6, Solid Works, Auto. CAD, etc) and associated versions! ‒ Taken into account the level of maturity / testing of STEP AP 242 interfaces • CAx IF, feedback of industries • Benchmark Steering Group has to define which … ‒ ‒ ‒ CAD-Systems PDM Systems Translators Viewers STEP validation and verification tools • Scope of the benchmark related to resources available of manufacturers associations PDT Europe 14 – 15 October 2014 Slide 44