EQUALIZER INTERNATIONAL Presentation to Equalizer Ltd Russia 23
- Slides: 39
EQUALIZER INTERNATIONAL Presentation to: Equalizer Ltd, Russia 23 August 2007
AGENDA • • who we are what we do our customers our products in development our benefits our promise contact details
WHO WE ARE • • • EQUALIZER INTERNATIONAL established 1994 based in Aberdeen – Europe’s oil capital flange maintenance solutions precision lifting solutions distribution in 34 countries
WHAT WE DO specialist tools for: • flange alignment • flange spreading • precision lifting
OUR CUSTOMERS • • oil & gas petrochemical nuclear mining water renewable energies
OUR PRODUCTS PRECISION LIFTING WEDGE HYDRAULIC PUMPS FLANGE ALIGNMENT TOOLS FLANGE SPREADING WEDGES ZERO-GAP FLANGE SPREADING TOOLS
OUR PRODUCTS PRECISION LIFTING WEDGE VLW 18 TE HYDRAULIC LIFTING WEDGE
PRECISION LIFTING WEDGE VLW 18 TE • HYDRAULIC LIFTING WEDGE • LIFTING FORCE: 10, 000 psi (700 bar) = 18 T (180 k. N) • TOOL WEIGHT = 8. 5 kg (18. 7 lb)
OUR PRODUCTS HYDRAULIC PUMPS HP 350 S HYDRAULIC SINGLE PORT SEALED HAND PUMP HP 350 D HYDRAULIC TWIN PORT SEALED HAND PUMP
HYDRAULIC PUMPS HP 350 S • HYDRAULIC SINGLE PORT SEALED HAND PUMP • PRESSURE RATING: 700 bar (10, 000 psi) • TOOL WEIGHT = 2. 5 kg (5. 5 lb)
HYDRAULIC PUMPS HP 350 D • HYDRAULIC TWIN PORT SEALED HAND PUMP • PRESSURE RATING: 700 bar (10, 000 psi) • TOOL WEIGHT = 4. 5 kg (9. 9 lb)
OUR PRODUCTS FLANGE ALIGNMENT TOOLS HT 125 KM FA 3 TM MECHANICAL FIXED FLANGE AND ROTATIONAL ALIGNMENT TOOL FA 6 TE HYDRAULIC FIXED FLANGE AND ROTATIONAL ALIGNMENT TOOL
FLANGE ALIGNMENT TOOLS HT 125 KM • ALIGNING FORCE: Mechanical Advantage 6 to 1 25 kg (55 lb) at handle = 150 kg (330 lb) at flange • TOOL WEIGHT = 2 kg (4. 4 lb)
FLANGE ALIGNMENT TOOLS FA 3 TM • MECHANICAL FIXED FLANGE AND ROTATIONAL ALIGNMENT TOOL • ALIGNING FORCE: 3. 3 T (33 k. N) • TOOL WEIGHT = 8. 1 kg (17. 82 lb)
FLANGE ALIGNMENT TOOLS FA 6 TE • HYDRAULIC FIXED FLANGE AND ROTATIONAL ALIGNMENT TOOL • ALIGNING FORCE: 6 T (60 k. N) • TOOL WEIGHT = 15. 5 kg (34. 1 lb)
OUR PRODUCTS FLANGE SPREADING WEDGES SW 9 TM MECHANICAL FLANGE SPREADER SW 15 TE HYDRAULIC FLANGE SPREADER SW 14. 5 TI INTEGRAL HYDRAULIC FLANGE SPREADER
FLANGE SPREADING WEDGES SW 9 TM • MECHANICAL FLANGE SPREADER • SPREADING FORCE: 9 T (90 k. N) • TOOL WEIGHT = 5. 5 kg (12. 1 lb)
FLANGE SPREADING WEDGES SW 15 TE • HYDRAULIC FLANGE SPREADER • SPREADING FORCE: 15. 5 T (155 k. N) • TOOL WEIGHT = 7 kg (15. 4 lb)
FLANGE SPREADING WEDGES SW 14. 5 TI • INTEGRAL HYDRAULIC FLANGE SPREADER • SPREADING FORCE: 14. 5 T (145 k. N) • TOOL WEIGHT = 8. 5 kg (18. 7 lb)
OUR PRODUCTS FLANGE SPREADING WEDGES FLANGES WITH A MINIMUM ACCESS GAP OF 6 mm • • • ANSI DIN ASME API BS
• THE CHALLENGE: SPO compact flange spreading • no access gap • maintaining flange face integrity
OUR PRODUCTS ZERO-GAP FLANGE SPREADING TOOLS • THE SOLUTION: ZERO-GAP • WHY ZERO-GAP? • no access gap required • maintains flange face integrity
ZERO-GAP FLANGE SPREADING TOOLS Expanding Collet Technology – collet contracted Collet holder
ZERO-GAP FLANGE SPREADING TOOLS Expanding Collet Technology – collet expanded Collet holder
ZERO-GAP FLANGE SPREADING TOOLS Expanding Collet Technology < 90 mm separation
ZERO-GAP FLANGE SPREADING TOOLS MECHANICAL TOOL RANGE Collet identification Tool Type Operation SWL Minimum bolt hole diameter Maximum bolt hole diameter M 16 5/8" ZG 4 TM manual 4 ton 15. 5 19 M 20 3/4" ZG 4 TM manual 4 ton 19 22 M 24 7/8" ZG 6 TM manual 6 ton 22 25 M 27 1" ZG 6 TM manual 6 ton 25 28. 5 M 30 11/8" ZG 11 TM manual 11 ton 28. 5 31. 5 M 33 11/4" ZG 11 TM manual 11 ton 31. 5 34. 5 M 36 13/8" ZG 11 TM manual 11 ton 34. 5 38
Collet’s inserted into. Actuator opposing flange bolt holes Collet’s (orange) Expand in flange Ring Tension Close No Flange Tool Access Seal Secure Spreads Collets Removed Gap Tension Close Cantilever Actuator
ZERO-GAP FLANGE SPREADING TOOLS HYDRAULIC TOOL RANGE Collet identification Tool Type Operation SWL Minimum bolt hole diameter Maximum bolt hole diameter M 39 11/2" ZG 13 TE hydraulic 13 ton 38 41 M 42 15/8" ZG 13 TE hydraulic 13 ton 41 44 M 45 13/4" ZG 13 TE hydraulic 13 ton 44 47. 5 M 48 17/8" ZG 15 TE hydraulic 15 ton 47. 5 50. 5 M 52 2" ZG 15 TE hydraulic 15 ton 50. 5 55. 5 M 56 21/4" ZG 15 TE hydraulic 15 ton 55. 5 59. 5 M 60 ZG 18 TE in line hydraulic 18 ton 59. 5 63 M 64 21/2" ZG 18 TE in line hydraulic 18 ton 63 69 M 70 23/4" ZG 18 TE in line hydraulic 18 ton 69 75 M 76 3" ZG 20 TE in line hydraulic 20 ton 75 79 M 80 31/4" ZG 20 TE in line hydraulic 20 ton 79 82 M 84 ZG 20 TE in line hydraulic 20 ton 82 88 M 90 31/2" ZG 30 TE in line hydraulic 30 ton 88 94 M 95 33/4" ZG 30 TE in line hydraulic 30 ton 94 99 M 100 4" ZG 30 TE in line hydraulic 30 ton 99 107
Insert Hydraulic Assembly Insert Plugs activate Ring No Tension Collets Flange Tool Access Seal hydraulics Secure Expand Spreads removed Collets Gap
OUR PRODUCTS ZERO-GAP FLANGE SPREADING TOOLS AVAILABLE NOVEMBER 2007 DECEMBER 2007 MARCH 2008 THE ZG 15 TE THE ZG 20 TE THE ZG 4 TM MECHANICAL FLANGE SPREADER THE ZG 6 TM MECHANICAL FLANGE SPREADER THE ZG 11 TM MECHANICAL FLANGE SPREADER HYDRAULIC FLANGE SPREADER AVAILABLE DECEMBER 2007 MARCH 2008 THE ZG 13 TE HYDRAULIC FLANGE SPREADER THE ZG 18 TE HYDRAULIC FLANGE SPREADER THE ZG 30 TE HYDRAULIC FLANGE SPREADER
ZERO-GAP FLANGE SPREADING TOOLS THE ZG 6 TM • MECHANICAL FLANGE SPREADER • SPREADING FORCE: = 6 T (60 k. N) per tool • SPREADING DISTANCE = 0 -80 mm (0 -3. 15”) • TOOL WEIGHT = 7. 5 kg (16. 5 lb)
ZERO-GAP FLANGE SPREADING TOOLS THE ZG 11 TM • MECHANICAL FLANGE SPREADER • SPREADING FORCE: = 11 T (110 k. N) per tool • SPREADING DISTANCE = 0 -90 mm (0 -3. 55”) • TOOL WEIGHT = 10. 5 kg (23. 2 lb)
ZERO-GAP FLANGE SPREADING TOOLS THE ZG 18 TE • HYDRAULIC FLANGE SPREADER • SPREADING FORCE: = 18 T (180 k. N) per tool • SPREADING DISTANCE = 0 -100 mm (0 -3. 94”) • TOOL WEIGHT = 14 kg (30. 8 lb)
ZERO-GAP FLANGE SPREADING TOOLS ZERO-GAP BENEFITS • • • safe simple time saving maintains flange face integrity universal
IN DEVELOPMENT • FLANGE CLOSING RANGE FC 10 TE FC 15 TE • CLOSING FORCE: = 10 T (100 k. N) per tool • CLOSING FORCE: = 15 T (150 k. N) per tool • CLOSING DISTANCE = up to 500 mm (20”)
OUR BENEFITS • safer • powerful • time-saving ‘smart tools for safer flange work’
OUR PROMISE • the best tools • and the best service • at the right price
CONTACT US • Ian Mc. Cormick Managing Director ian@equalizerinternational. com +44 (0) 1224 701970
thank you
