Power Xpert C 445 Motor Management Relay Key

Power Xpert™ C 445 Motor Management Relay Key Facts Training Presentation • C 445 Overview • C 400 Series • MCC Offerings • System and Module Overviews • C 445 Functionality • Communications & Tools • Protections & Monitoring • Pre-Defined Operation Modes • Example Wiring Diagram • Fault Diagnostics • Replacing Units • Part Number Scheme 1 1

Power Xpert™ C 445 Motor Management Relay C 400 Series: scalable protection C 445 is newest, most intelligent addition Continued investment in motor protection technology C 400 Series has over 400, 000 units installed in 40+ countries Power Xpert® C 445 Motor management relay 2015 C 441 Intelligent Motor Insight relay C 440 Overload relay 2010 © 2013 Eaton Corporation. All rights reserved. 2

Power Xpert™ C 445 Motor Management Relay Integrated MCC Designs Global offerings – NEMA and IEC Motor Controltechnology Centers Continued investment in motor protection Power Xpert® C 445 Motor management relay NEMA Motor Control Centers Freedom 2100 IEC Motor Control Centers Flash. Gard Power Xpert CXH Arc-resistant (both families) © 2013 Eaton Corporation. All rights reserved. 3

Power Xpert™ C 445 Motor Management Relay Product overview An intelligent motor management relay designed to be easy to use and connect to any PLC or DCS system Unique Features: Offering: • Multiple network options • Voltage Range: • Free integration tools • Configurable protection suite • Compact, modular footprint • Easy user interface • Pre-defined operation modes • Advanced monitoring and fault diagnostics 0 – 690 V • Current Range: 0. 3 – 800 A • Frequency Range: 20 – 80 Hz • Supply Power: 120/240 Vac or 24 Vdc 4 4

Power Xpert™ C 445 Motor Management Relay System Overview Flexible modular system MEASUREMENT CONTROL MONITORING COMMISSIONG PROTECTION L 1 L 2 L 3 PROFIBUS, Ethernet/IP, Modbus. TCP, Modbus Serial Web Pages, Power Xpert in. Control (CH-2) (CH-1) USB On-board Modbus Serial PTC M (Optional) M Measurement Module Base Control Module User Interface • Current & Voltage Measurement • Binary Thermistor (PTC) option Motor Protection & Control • Control/Diagnostics Family • Multiple Operation Modes • Power Options 120/240 VAC or 24 VDC • Monitoring/Programming User Interface • USB connectivity (both) • IO ©Options 120 VAC or 24 VDC (4 in 3 out) 2013 Eaton Corporation. All rights reserved. 5

Power Xpert™ C 445 Motor Management Relay Base Control Module Overview – Front View DIP Switches Communication Slot Node addressing and configuration selection Optional communication cards insert here • • Output Status Ethernet (Modbus/TCP & Ether. Net/IP) PROFIBUS * Optional Modbus Serial (RS-485) is provided via 3 -Pin terminal on bottom of Base Control Module LED’s indicate the status of each output Input Status LEDs LED’s indicate the status of each input • • Inputs • (4) Digital Inputs, 24 VDC or 120 VAC • I/O functionality automatically configured to the application based on operation mode, can also be used as general purpose • Status: Indicates Trip Status CH-1: Indicates Measurement Module connection status CH-2: Indicates User Interface connection status Modbus: Indicates Modbus connection status USB: Indicates USB connection status Removable screw terminals USB Port Test / Reset Button Micro AB USB connector for connection to Power Xpert in. Control for commissioning or monitoring Manually trip (test) the Base Control Module < OR > reset after a trip © 2013 Eaton Corporation. All rights reserved. 6

Power Xpert™ C 445 Motor Management Relay Base Control Module Overview – Bottom View RS-485 Connector Optional on board Modbus Relay Outputs 1 & 2 (2) Form A NO • • Relay Output 3 CH 1/CH 2 Ports (1) Form C NO/NC Connects to other system modules (Measurement Module, User Interface) Input Power Either port to any module—provides power and communications across modules Available in AC Power (85 – 264 VAC) and DC Power (18 – 30 VDC) Options Connect to Modbus Masters Perform firmware upgrades Use RJ-12 cables from Eaton available in various lengths: D 77 E-QPIP… part numbers © 2013 Eaton Corporation. All rights reserved. 7

Power Xpert™ C 445 Motor Management Relay Measurement Module Overview Voltage Terminals Pass through CTs Optional PTC Input Provides voltage and power/energy monitoring and protection 45 mm: Max 6 AWG / 10 mm² 55 mm: Max 3 AWG / 25 mm² Factory option for Positive Temperature Coefficient Protection 90 mm: Max 2/0 AWG / 70 mm² 45 mm Frame – 0. 3 to 45 A 55 mm Frame – 9 to 72 A 90 mm Frame – 17 to 136 A External CTs – 60 to 800 A (paired w/ 1 -5 A MM) © 2013 Eaton Corporation. All rights reserved. 8

Power Xpert™ C 445 Motor Management Relay User Interface Overview – Two Options Monitoring User Interface Control User Interface (family) • One part number • Control buttons automatically configure to application (including options to disable) • Easy monitoring by menu for current, voltage, power thermal and other system operating data • Setup Wizard • Configure any parameter in C 445 • Fault Diagnostic windows • Optional password protection and screen idle settings • Easy, intuitive navigation • • Multiple options custom to the application NEMA and IEC color schemes Four extra digital inputs at back Designed for applications where customer wants parameter setting and monitoring to be restricted to the network or a PC © 2013 Eaton Corporation. All rights reserved. 9

Power Xpert™ C 445 Motor Management Relay Functionality • C 445 Overview • C 400 Series • MCC Offerings • System and Module Overviews • C 445 Functionality • Communications & Tools • Protections & Monitoring • Pre-Defined Operation Modes • Example Wiring Diagram • Fault Diagnostics • Replacing Units • Part Number Scheme © 2013 Eaton Corporation. All rights reserved. 10

Power Xpert™ C 445 Motor Management Relay Customer Value Plug & Play Products that are PLC/DCS Agnostic, offering easy integration into various networks. Intelligence Made Easy Making products smarter and less reliant on upstream controllers, yet simpler to use. © 2013 Eaton Corporation. All rights reserved. 11

Power Xpert™ C 445 Motor Management Relay Plug & play connectivity Plug & Play PROFIBUS PLCs Ethernet/IP and Modbus. TCP PLC, DCS Systems • GSD files for Siemens software Integration tools for Rockwell PLCs Memory backup • Add on Instructions • EIP-Assist • Copy configuration parameters to a new device • Automatic—No programming required Web Enabled • Save custom parameter groups for quick access Modbus Serial • On-board option • Run multiple networks Free PC Tool Power Xpert in. Control • Save configuration files • Access device with or without network (USB, Modbus. TCP) Network based Local User Interface Options • Control and diagnostics • Monitoring, programming, control and diagnostics © 2013 Eaton Corporation. All rights reserved. 12

Power Xpert™ C 445 Motor Management Relay Tools: Ether. Net/IP Assist Plug & Play • Simple free tool that integrates Eaton products into Rockwell RSLogix 5000 software • Automatically generates tag file for importation • Eliminates need to manually enter I/O tag info for Eaton control products • Significantly reduces time and labor cost for integration work © 2013 Eaton Corporation. All rights reserved. 13

Power Xpert™ C 445 Motor Management Relay Tools: Add-on Instructions Plug & Play • Custom instructions you design and create • Reuse code, reduce development and documentation time • Best suited for large, complex projects where a large population of top level alias tags from a single device creates difficulty © 2013 Eaton Corporation. All rights reserved. 14

Power Xpert™ C 445 Motor Management Relay Tools: Power Xpert in. Control Plug & Play • Free software provides easy device configuration over local USB or Modbus. TCP Example: Program multiple devices using Modbus TCP • (1) Connect PC to Ethernet network • (2) Open in. Control • (3) Select Modbus TCP • (4) Add a C 445 • (5) Enter IP Address of C 445(s) • (6) Program & Monitor any C 445 over the network connection © 2013 Eaton Corporation. All rights reserved. 15

Power Xpert™ C 445 Motor Management Relay Webpages Plug & Play • Simply type in IP address to access C 445 Once the C 445 webpage is open, users can select any category or create their own category in the webpage © 2013 Eaton Corporation. All rights reserved. 16

Power Xpert™ C 445 Motor Management Relay Protection for the entire power system Intelligence Made Easy User customizable intelligent motor protection for the entire system – from the incoming power source feeding the motor all the way to the individual pump or load. All the protection you need, in a single device Voltage Current Power & Energy (Incoming Line) (Motor) (Load) M © 2013 Eaton Corporation. All rights reserved. 17

Power Xpert™ C 445 Motor Management Relay Protection and monitoring Intelligence Made Easy © 2013 Eaton Corporation. All rights reserved. 18

Power Xpert™ C 445 Motor Management Relay Predefined operation modes for motor control Intelligence Made Easy C 445 can be configured to one of several predefined operation modes. The mode defines the relay inputs and outputs for that application. Overload Only – Most Basic Configuration v Traditional motor overload applications, no control of contactor Starter Profiles v Profiles for common starter applications v FVNR, FVR, Star/Delta, Two Speed Dahlander, Auto. Transformer Starter Feeder Control – HMCP/MCCP v Two modes of operation: with our without actuation Specialty Profiles v Contactor Control – Uses an open command to deactivate contactor control relays and a close command to activate v General Purpose I/O – provides user 4 inputs/ 3 outputs that can be controlled over a fieldbus network © 2013 Eaton Corporation. All rights reserved. 19

Power Xpert™ C 445 Motor Management Relay Example wiring diagram Intelligence Made Easy © 2013 Eaton Corporation. All rights reserved. 20

Power Xpert™ C 445 Motor Management Relay Advanced Protection – Voltage Loss Restart An advanced protection setting that will automatically restart a motor in the event of voltage loss or sag conditions. Voltage levels and time levels are user settable. Example 3: Voltage Returns within Long Time VL Long Time 90% VL Short Time Voltage Return Level Voltage Loss Level 50% Motor C 445 Output Contactor Relay Mains Voltage 100% Auto Time Long Time Delay • If control power to C 445 is constant during main undervoltage conditions (UPS or separate source) all (3) restart/time delays can be used • Delays are user settable Closed Open © 2013 Eaton Corporation. All rights reserved. • The contactor will drop out in undervoltage conditions when voltage falls below drop-out value of contactor coil. • This protection is not intended to hold the coil in, rather automatically pull it back in when voltage returns 21

Power Xpert™ C 445 Motor Management Relay Fault Diagnostics • C 445 Overview • C 400 Series • MCC Offerings • System and Module Overviews • C 445 Functionality • Communications & Tools • Protections & Monitoring • Pre-Defined Operation Modes • Example Wiring Diagram • Fault Diagnostics • Replacing Units • Part Number Scheme © 2013 Eaton Corporation. All rights reserved. 22

Power Xpert™ C 445 Motor Management Relay Easy Fault Diagnostics Intelligence Made Easy Identify faults easily from any source: • User Interface • Power Xpert in. Control • Over your network Trip Snapshot: View critical system parameters recorded at time of fault Fault queue (last 10 faults) © 2013 Eaton Corporation. All rights reserved. Exits fault notification screen. Screen will reappear on start attempt if fault is still present. 23

Power Xpert™ C 445 Motor Management Relay Easy Fault Diagnostics Intelligence Made Easy Identify faults easily from any source: • User Interface • Power Xpert in. Control • Over your network © 2013 Eaton Corporation. All rights reserved. 24

Power Xpert™ C 445 Motor Management Relay Easy Fault Diagnostics Intelligence Made Easy Identify faults easily from any source: • User Interface • Power Xpert in. Control • Over your network …. continues © 2013 Eaton Corporation. All rights reserved. 25

Power Xpert™ C 445 Motor Management Relay Replacing a Unit • C 445 Overview • C 400 Series • MCC Offerings • System and Module Overviews • C 445 Functionality • Communications & Tools • Protections & Monitoring • Pre-Defined Operation Modes • Example Wiring Diagram • Fault Diagnostics • Replacing Units • Part Number Scheme © 2013 Eaton Corporation. All rights reserved. 26

Power Xpert™ C 445 Motor Management Relay Changing out a single module Plug & Play Re-Order Tip! View Catalog Number & Description (as well as serial number, firmware version, etc. ) of connected modules in: PRG System View User Interface menu • 1: Disconnect RJ-12 cable connected to device • 2: Remove panel mount screws or clip off DIN Rail • 3: Mount and connect replacement module • 4: “Re-Pair External Modules” User Interface: PRG Services In. Control: Click © 2013 Eaton Corporation. All rights reserved. 27

Power Xpert™ C 445 Motor Management Relay Memory backup module makes device replacement easy Plug & Play • Provides backup of configuration parameters to be used in device replacement • Also provides real time clock functionality • Real time clock for timestamping • Sync with in. Control • 6 -10 year battery life, can be monitored • Saves configuration data to use for quick device replacement © 2013 Eaton Corporation. All rights reserved. • Saved to NV memory • Insert in new device and will “copy” parameters to new device • Like a SIM card 28

Power Xpert™ C 445 Motor Management Relay Save Configuration Files for Later Use Plug & Play © 2013 Eaton Corporation. All rights reserved. 29

Power Xpert™ C 445 Motor Management Relay Functionality • C 445 Overview • C 400 Series • MCC Offerings • System and Module Overviews • C 445 Functionality • Communications & Tools • Protections & Monitoring • Pre-Defined Operation Modes • Example Wiring Diagram • Fault Diagnostics • Replacing Units • Part Number Scheme © 2013 Eaton Corporation. All rights reserved. 30

Power Xpert™ C 445 Motor Management Relay Part Number Schemes TIP: Use automatic C 445 Part Number Builder at www. eaton. com/c 445 ! © 2013 Eaton Corporation. All rights reserved. 31

Power Xpert™ C 445 Motor Management Relay Part Number Schemes © 2013 Eaton Corporation. All rights reserved. 32

Power Xpert™ C 445 Motor Management Relay Part Number Schemes © 2013 Eaton Corporation. All rights reserved. 33

Power Xpert™ C 445 Motor Management Relay Part Number Schemes © 2013 Eaton Corporation. All rights reserved. 34

Power Xpert™ C 445 Motor Management Relay Questions/Live Demonstration Thank you! Time for questions, demonstration of software, etc as requested Power Xpert C 445: Intelligence, Made Easy © 2013 Eaton Corporation. All rights reserved. 35

© 2013 Eaton Corporation. All rights reserved. 36