Insulfoam Roofing Insulations New and Retrofit Construction Applications

Insulfoam Roofing Insulations New and Retrofit Construction Applications

Who is Insulfoam? • A wholly owned subsidiary of Carlisle Construction Materials • Producer of expanded polystyrene (EPS) building products for more than 40 years • The largest manufacturer of block-molded expanded polystyrene in North America

What can we provide? • Expanded Polystyrene (EPS) • Closed cell rigid foam insulation • Manufactured using expandable polystyrene • Block-molded EPS marketed as Insul. Foam & R -Tech • Physical Characteristics • Available faced and unfaced • Available in flat & tapered panels - 4’ x 4’, 4’ x 8’, custom sizes and as a fanfold bundle • Available in thicknesses of 1/4” – 40” • Densities from 1. 0 - 3. 0 pcf • Compressive Resistances from 10 - 60 psi • Stable, non-degrading R-Values

Our Market Segments Insulation Applications Roofing Commercial Residential Wall Systems Sheathing EIFS and One-Coat Siding Backer & Profiles Cavity Walls SIPs Perimeter & Below Slab Pre-cast panels Radiant Heating Non-Insulation Applications Geofoam Highways & Bridges Lightweight Void Fill Levees Garden Roofing Pools and Pool Decks Concrete Block-outs Theaters & Stadiums Flotation Packaging

The EPS Environmental Advantage • • • 100% recyclable Contains no HCFCs, dyes or formaldehyde Manufacturing option: resist insects and mold Manufacturing option: contain up to 25% recycled material Contributes towards LEED points

The Insulfoam Advantage • Manufacturing Experience – • • • State-of-the-art facilities Shorter shipping distances Ability to service large jobs Technical Expertise – • • • Short lead times Manufacturing Locations – • • Over 40 years of experience Dedicated technical staff Industry leaders in code compliance, product development and testing Superior Service – • • Leaders in education to the marketplace Shop drawings and tapered take-offs ●

20 -Year Warranty Our R-value doesn’t degrade over time

R-Tech® Fanfold Roof Underlayment lightweight, separator board for re-cover applications

R-Tech Fanfold – Product Attributes • • • A full 2 -Sq. fanfold bundle (4‘ x 50‘ with 25 - 2’ x 4’ individual panels) Thicknesses of ⅜", ½" or ¾" Standard nominal density of 1. 25 pcf with custom densities available Manufactured to meet or exceed ASTM C 578 Also available in 4'x 8' panels up to 5” thick

R-Tech Fanfold – Advantages • • • Compatible with PVC, TPO & EPDM membranes Maintains existing roof system’s UL Classification Lightweight – a full 2 -square bundle weighs less than 11 pounds 1 bundle = more than six 4' x 8' sheets User friendly - lays flat, easy to install Easy to ship – up to 800 SQ per T/L

Cost Comparison Re-cover System; Separator Board Required Labor Costs Thickness Man-hours/SQ to Install Typical hourly labor rate Labor cost/SQ R-Tech 1/2". 15 $72. 00 $10. 80 Material Costs ($/SQ) 1/2" R-Tech 1/2" Wood fiber or perlite 1/4" Gypsum Board $16. 00 — — Installed Cost/SQ $26. 80 Other Cover Boards 1/4“ or 1/2". 35 $72. 00 $25. 20 — $21. 00 $35. 00 $14. 40 in labor savings! $46. 20 - $60. 20 This means a $19. 40 to $33. 40/SQ advantage. That’s a $20, 000 to $34, 000 savings on a 1, 000 SQ project!!

® 1” R-Tech Panels • • • 1” insulation alternative Typically 30% less expensive than 1” Iso Maintain existing UL Classification 4’ x 8’ panels or larger Available at all Insulfoam locations

® Insul. Foam Roofing Products Standard Products • • • Insul. Foam I - nom. 1. 0 pcf Insul. Foam VIII - nom. 1. 25 pcf Insul. Foam II - nom. 1. 5 pcf Insul. Foam IX - nom. 2. 0 pcf Insul. Foam HB (Holey Board) Premium Products • • • Insul. Foam SP Insul. Foam HD Composite Tapered Insul. Foam FL (flute-fill) Insul. Lam & Insul. Vent

Insul. Foam® SP EPS with a factory-laminated fiberglass facer; for mechanically attached single ply systems

Insul. Foam SP - Product Attributes • Standard panel sizes of 4’ x 8’ or 4’ x 4’; custom sizes available • • Any thickness from 1” to 7” • Standard nominal density of 1. 25 pcf; custom densities available Manufactured to meet ASTM C 578

Insul. Foam SP - Advantages • Compatible with PVC, TPO & EPDM • UL Class A and UL 1256 Direct-to-Deck • IBC Compliant • No slip sheet required

Cost Comparison Mechanically Fastened System; High R-Value Specified, Hybrid System R-Value Needed R/in Thickness Required Cost/SQ IF-SP + Insul. Foam I 6. 4 23. 6 4. 25 4. 17 1. 5" 5. 7" $25. 30 $76. 95 Other Costs ($/SQ) SP Facer Add'l Materials & Handling $13. 00 $1. 00 Final Cost/SQ $0. 00 $117. 25 This equals a $42. 75/SQ advantage. That’s nearly $43, 000 on a 1, 000 SQ project!! Isocyanurate 30 6. 0 5. 0" $160. 00 $0. 00 $160. 00

Insul. Foam® HD Composite • • Insul. Foam HD coverboard Available at all Insulfoam locations No minimum quantities 10 -day or less lead times

Insul. Foam HD Composite - Advantages • • • Suitable under all SPM and SA systems Up to an R-30 in a single layer Substantially lighter than other composites Extensive UL Ratings Enhanced hail resistance / warranty coverage

New UL Listing Deck: Slope: Non-Combustible Max 1/2” Insulations: Insul. Foam SP, Insul. Foam HD Composite - any density, any thickness SAT-TPO Sure-Seal Fleece. BACK 100, 115 or 145 with any FAST adhesive or Aqua Base 120 Sure-White Fleece. BACK 100, 115 or 145 with any FAST adhesive or Aqua Base 120 Sure-Weld Fleece. BACK 100, 115, 127 or 135 with any FAST adhesive or Aqua Base 120 Sure-Flex KEE FRS Fleece. BACK 105, 115 or 135 with any FAST adhesive or Aqua Base 120 Membranes: The SAT TPO is Carlisle’s peel and stick membrane.

Tapered Insul. Foam® promotes positive drainage in low slope and flat roof systems

Tapered Insul. Foam - Advantages • • Panels to 40” thick • Any density from 1. 0 – 3. 0 pcf • Custom crickets, saddles, valleys & ridges • • Easy to Install Any slope from 1/16” to unlimited max Significant material & labor savings

Tapered Insul. Foam - Saves Time and Money Material & Labor Savings • Insul. Foam provides more R-Value for the dollar than any other roof insulation • Fewer pieces to ship, handle & install • Single-layer systems up to 40” thick • Significant insulation adhesive savings vs. multi-layered tapered systems Product Versatility • Compatible with all major roof membranes • Compatible with all other insulations; excellent hybrid system opportunity Shop Drawings & Take-offs • In-house tapered take-off and design services

Approximate Cost to Install: $20, 000

Approximate Labor to Install: $14, 000

Taper ISO w/ Insul. Foam Fill

Approximate Labor to Install: $14, 000

Cost Comparison Tapered System Sqs. Handled Material $ Labor $ ISO 805 $75 k $20 k Taper ISO w/ Flat EPS 560 $57 k $14 k Taper EPS w/ 1” SP 560 $52 k $14 k Rule of Thumb: 30% less expensive than other tapered systems

Extensive Design Capabilities

1 -Way Slope to Gutter Edge

Thru-wall Scuppers

No Need to Raise Drains

Insul. Foam® FL flute-fill insulation for metal roof re-covers

Insul. Foam FL - Product Attributes • Any size, shape and length to 16’ • Any density from 1. 0 – 3. 0 pcf • Able to completely fill the flutes • Can obtain a UL Class A rating • Compatible with all metal roof systems • Manufactured to meet ASTM C 578

½” R-TECH FANFOLD or

Insul. Lam™ Unvented nail board insulation; for use in low- & steep-slope roofing applications

Insul. Lam - Product Attributes • Available in overall thickness up to 7” in a single layer • Available with assorted cover boards OSB, plywood, Dens. Deck®, wood fiber, perlite & gypsum • Typically provided with Insul. Foam I (nom. 1 pcf density); also available in custom densities up to 3. 0 pcf

Insul. Lam - Advantages • Significant material- and/or laborsavings on: o high R-Value projects o projects requiring cover boards o projects using insulation adhesives • Provides a more abuse-resistant roof system • Enables the application of fully adhered or hot-mopped systems over Insul. Foam

Insul. Vent ™ Vented nail board insulation; for use in steep-slope roofing applications • • • Ideal for asphalt shingle applications requiring a vented substrate Available in overall thickness from 1. 5” - 7” Venting channels are available in standard ½”, ¾” and 1” depths; also available in custom widths and depths.

Black EPDM and Insulfoam Insulations • Chart primarily applicable to mech. attached systems • Also applies to fully adhered systems with a coverboard • No geographic restrictions for ballasted systems over any Insulfoam products

In Conclusion…. Insulfoam will help secure more new construction and re-roof jobs • R-Tech Fanfold or R-Tech 1” panels – the ideal product for re-cover projects • Insul. Foam SP – a high R-Value, mechanically attached system at a lower cost than any other system • Insul. Foam HD Composite – a hybrid cover board combining polyiso and Insul. Foam • Tapered Insul. Foam – the most cost-effective, tapered insulation solution in the industry • Insul. Foam FL (flute-fill) with Insul. Foam SP – a cost-effective, metal roof retrofit option with a UL classification Insulfoam Insulation Products – providing the most R-Value per dollar, hands down!!