Modulators RFPSs and LWU Magnet Power Converters Integration

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Modulators, RFPS’s and LWU Magnet Power Converters: - Integration within RF cell Carlos A.

Modulators, RFPS’s and LWU Magnet Power Converters: - Integration within RF cell Carlos A. Martins ESS – Accelerator Division - RF Electrical Power Systems www. europeanspallationsource. se

Types and Quantities of Equipment under WP 17 Responsibility Ø RFQ & DTL: •

Types and Quantities of Equipment under WP 17 Responsibility Ø RFQ & DTL: • 3 x modulators rated 115 k. V/100 A, 3. 5 ms/14 Hz (660 k. VA) – SML topology; Ø Spokes: • 26 x RF Power Stations, rated 400 k. Wrf, 3. 5 ms/14 Hz (60 k. VA) – Tetrode based; • 26 x Power converters for LWU quadrupole magnets, rated 200 A/30 V DC – type PCQ 5; • 26 x Power converters for LWU corrector magnets, rated ± 16 A/ ± 24 V – type PCC 5; Ø Medium Beta: • 9 x modulators rated 115 k. V/100 A, 3. 5 ms/14 Hz (660 k. VA) – SML topology; • 18 x Power converters for LWU quadrupole magnets, rated 200 A/30 V DC – type PCQ 6; • 18 x Power converters for LWU corrector magnets, rated ± 16 A/ ± 24 V – type PCC 6; Ø High Beta I (i. e. following VE): • 11 x modulators either Klystrons or IOT’s (660 k. VA) – topology not defined if IOT’s; • 42 x Power converters for LWU quadrupole magnets, rated 200 A/30 V DC – type PCQ 6; • 42 x Power converters for LWU corrector magnets, rated ± 16 A/ ± 24 V – type PCC 6;

Types and Quantities of Equipment under WP 17 Responsibility Ø High Beta II (completion

Types and Quantities of Equipment under WP 17 Responsibility Ø High Beta II (completion to 5 MW beam): • 11 x modulators either Klystrons or IOT’s (660 k. VA) – topology not defined if IOT’s; Ø HEBT: • 32 x Power converters for LWU quadrupole magnets, rated 200 A/30 V DC – type PCQ 6; • 32 x Power converters for LWU corrector magnets, rated ± 16 A/ ± 24 V – type PCC 6; • 1 x Power converter for vertical dipole, rated ? ? /? ? – type PCD 1; Ø Dump Line: • 3 x Power converters for LWU quadrupole magnets, rated 200 A/30 V DC – type PCQ 6; • 6 x Power converters for LWU corrector magnets, rated ± 16 A/ ± 24 V – type PCC 6; Ø A 2 T: • 12 x Power converters for LWU quadrupole magnets, rated 200 A/30 V DC – type PCQ 7; • 12 x Power converters for LWU corrector magnets, rated ± 16 A/ ± 24 V – type PCC 6; • 6 x Power converters for LWU quadrupole magnets, rated 200 A/30 V DC – type PCQ 8; • 8 x Power converters for LWU corrector magnets, rated ± 16 A/ ± 24 V – type PCC 8;

HV oil tank assembly Ø RFQ & DTL modulators: • 3 units, IKC from

HV oil tank assembly Ø RFQ & DTL modulators: • 3 units, IKC from ESS Bilbao; o call for tenders launched end Dec. 2016; o 3 offers received on 3 rd March 2017; o 1 offer pre-selected; evaluation undergoing o Placement of contract: July 2017; o Delivery 1 st unit: July 2018; o Delivery units 2 & 3: Jan. 2019; LV power converter stage Klystron Modulators – SUMMARY & STATUS Ø Medium Beta modulators: • 9 units, Not IKC, in charge by ESS Lund; o call for tenders launched 2 nd Apr. 2017; o offers received on 8 th May 2017; o Evaluation and selection by 30 th May 2017 o Placement of contract: June 2017; o Delivery 1 st unit: June 2018; o Delivery units 2 to 9: until June 2019; AC/DC+DC/D C H-brid ge (DC/ Oil spill retenti on bin AC)

660 k. VA modulator main features LV power electronic stage oller Contr crate PSS

660 k. VA modulator main features LV power electronic stage oller Contr crate PSS contactor box HV oil tank assembly stage r Wate ld o manif wn) ho (not s Oil pump & heat exchanger (not shown) AC power input terminal box HV oi l tank Oil re tentio Grounding switch Pulling handle n bin HV output sockets (4 x) foot • • Pivoting wheels Fixed wheels Total weight: ~7. 5 ton (with oil); Qty of oil: 2200 litres;

660 k. VA modulator main features r nk fo a t l i t

660 k. VA modulator main features r nk fo a t l i t eo wabl nce & tes a r d With aintena m easy Add on sliding rails

660 k. VA modulator external dimensions Controller crate Front view Left side view

660 k. VA modulator external dimensions Controller crate Front view Left side view

Positioning of the 660 k. VA modulators in G 02 Gallery: - Example of

Positioning of the 660 k. VA modulators in G 02 Gallery: - Example of Medium Beta RF cell HV output sockets Controller crate

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of interface points Controller crate Contr oller crate ICS: 1 - Ethernet remote fieldbus cable; 2 - Ethernet remote digital streaming cable; 3 - External pulse trigger cable;

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of interface points Controller crate Contr oller crate RF - LPS: 1 - Remote hard control cable;

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of interface points PSS contactor box PSS: 1 - PSS control cable; PSS contactor box

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of interface points Water manifold Water: 1 - Inlet/outlet manifold;

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of interface points AC power input terminal box Conventional power: 1 - AC power cables, power port; 2 - AC power cable, control port (from UPS);

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of

Positioning of the 660 k. VA modulators in G 02 Gallery: - Location of interface points HV output sockets (4 x) RF amplifiers: 1 - HV output cables (4 x); HV output sockets (4 x)

RF Power Stations for Spokes – SUMMARY & STATUS Ø Spokes: • 26 units,

RF Power Stations for Spokes – SUMMARY & STATUS Ø Spokes: • 26 units, IKC from Elettra; o Writing technical specification in view of tendering almost finished; o IKC agreement not signed, VAT and cash flow issues; o Procurement starts in July 2017; o Placement of contract: Feb 2018; o Delivery 1 st unit: Nov 2018; o Delivery units 2 to 26: until Oct. 2019;

Positioning of the RFPS for spokes in G 02 Gallery

Positioning of the RFPS for spokes in G 02 Gallery

Positioning of the RFPS for spokes in G 02 Gallery: - Location of interface

Positioning of the RFPS for spokes in G 02 Gallery: - Location of interface points The only interface position points defined today are: - Flange of output RF; Missing are: - ICS (Ethernet cable, trigger cable); - PSS (control cable); - MPS (RFPS status cable); - RFDS (RFDS interlock cables); - LLRF (LLRF input RF cable); - Conventional power (AC power cable power port & control port (UPS); - Water (Inlet/outlet water manifold connection points);

Klystron/IOT Modulators for High Beta – SUMMARY & STATUS Ø High Beta I (i.

Klystron/IOT Modulators for High Beta – SUMMARY & STATUS Ø High Beta I (i. e. upon VE exercise): • 11 units; o In case of decision for KLYSTRONS: same topology/design (SML) as for the Medium Beta; o In case of decision for IOT’s: new topology to be identified; o Decision klystrons or IOT’s is supposed to be taken by Nov. 2017

LWU Magnet Power Converters – SUMMARY & STATUS For harmonization: - Types: PCQ 5

LWU Magnet Power Converters – SUMMARY & STATUS For harmonization: - Types: PCQ 5 = PCQ 6 = PCQ 7 = PCQ 567; - PCQ 567: 133 units rated 200 A/30 V, DC - PCC 568: 144 units rated ± 16 A/ ± 24 V, DC - PCD 1: 1 unit rated ? ? A/ ? ? V, DC - PCQ 8: 6 units rated ? ? A/ ? ? V, DC - Types: PCC 5 = PCC 6 = PCC 8 = PCC 568; Note: 4 units into 1 crate 3”

LWU Magnet Power Converters - Rack internal layout (except PCD 1) - 3 types

LWU Magnet Power Converters - Rack internal layout (except PCD 1) - 3 types of Rack layout for the whole machine: - Type “A” can feed 2 LWU’s; Type “B” can feed 1 LWU; Type “C” can feed

LWU Magnets Powering Configuration: - Rack raws

LWU Magnets Powering Configuration: - Rack raws

LWU Magnets Powering Configuration: - Rack / stub / LWU - Spoke; - Medium

LWU Magnets Powering Configuration: - Rack / stub / LWU - Spoke; - Medium Beta; 1 x Rack type “B”

LWU Magnets Powering Configuration: - Rack / stub / LWU - High Beta;

LWU Magnets Powering Configuration: - Rack / stub / LWU - High Beta;

LWU Magnets Powering Configuration: - Rack / stub / LWU - HEBT; - A

LWU Magnets Powering Configuration: - Rack / stub / LWU - HEBT; - A 2 T; - Dump Line;