Machine Protection and Operation Doug Curry USPAS January

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Machine Protection and Operation Doug Curry USPAS, January 2017 ORNL is managed by UT-Battelle

Machine Protection and Operation Doug Curry USPAS, January 2017 ORNL is managed by UT-Battelle for the US Department of Energy

From Commissioning to Operations FTS 2 Machine Protection and Operation STS

From Commissioning to Operations FTS 2 Machine Protection and Operation STS

From Commissioning to Operations 1. 4 Ge. V ~ 7 years > 1. 3

From Commissioning to Operations 1. 4 Ge. V ~ 7 years > 1. 3 Ge. V 1. 2 Ge. V Run Period 1. 0 Ge. V Run Period 3 Machine Protection and Operation

Machine availability • Disruption to the user program – Especially for short duration experiments

Machine availability • Disruption to the user program – Especially for short duration experiments • DOE expectation of their facilities • Categorize failures depending on experimental impacts – 4 hours? – 12 hours? – 1 day? ? SNS Instrument layout 4 Machine Protection and Operation Anticipate 1 week delay in machine startup

MPS Installations • Cost/performance Administration failure highly unlikely – Component cost versus MPS hardware

MPS Installations • Cost/performance Administration failure highly unlikely – Component cost versus MPS hardware costs – Commissioning to full production period • Risk – Likelihood of occurrence • Machine availability – Time to recover machine – Time to recover beam Foil Failure Highly likely NCD installed at the Extraction Dump 5 Machine Protection and Operation No NCD at the Linac Dump X NCD and supporting hardware $$$ - €€€ ✓

3 approvals required Masking interlocks • 3 level to approve an MPS bypass request

3 approvals required Masking interlocks • 3 level to approve an MPS bypass request • Some MPS interlocks bypasses must be enabled local at the hardware Bypass log Masking enabled Masking disabled at the MPS hardware 6 Machine Protection and Operation MPS Screen

Administrative • MPS Interlock checks – SNS documented procedure – Completed at the end

Administrative • MPS Interlock checks – SNS documented procedure – Completed at the end of every extended outage (2 x/year) • Increasing to 3 x per year – Fault each device locally one at a time to verify the integrity of the system – Takes about 1 week effort of combined time to go through all of the systems • > 1000 inputs – MPS ”fiber” link light measurements are performed every extended outage 7 Machine Protection and Operation

Operational disruptions • > 8 hour downtime example • Software Interlocks wouldn’t work due

Operational disruptions • > 8 hour downtime example • Software Interlocks wouldn’t work due to incorrect readbacks from power supply Root cause Contributing causes 8 Machine Protection and Operation

Operating Metrics Production hours, what we were supposed to do Accelerator physics, what we

Operating Metrics Production hours, what we were supposed to do Accelerator physics, what we actually did do Production hours, what we actually did do % availability during production period % availability during accelerator physics Accelerator physics, what we actually did do Totals 9 Machine Protection and Operation

Operating Metrics Breakdown Hours by System 1. 6 1. 4 1. 2 10 Machine

Operating Metrics Breakdown Hours by System 1. 6 1. 4 1. 2 10 Machine Protection and Operation 0. 6 0. 4 0. 2 C M ps F R O /S R F M 0 VC – Systems showing signs of degradation are discussed 0. 8 H • Unscheduled downtime for the week, overview 1 E- • Meeting is held weekly to discuss machine performance

Operating Metrics • Unscheduled downtime for the week, detailed 11 Machine Protection and Operation

Operating Metrics • Unscheduled downtime for the week, detailed 11 Machine Protection and Operation

44 Operating Metrics 18 -Dec 36 11 -Dec 32 FY 17 -1 before: 28

44 Operating Metrics 18 -Dec 36 11 -Dec 32 FY 17 -1 before: 28 Hours down • Current FY summary of downtime per group 25 -Dec 40 24 20 16 12 8 4 r( he ot E- 12 Machine Protection and Operation ps O F TV A, et c. ) Si te O ps C on tro ls Ta rg et Va cu um M ec h. Sy s. R PS ag M E- So ur ce F R Io n M /S C EH VC M 0

Sustaining Operations • Moving to 3 target changes per year to prevent disrupting the

Sustaining Operations • Moving to 3 target changes per year to prevent disrupting the user program • Original expectations were 2 targets/year Hg 13 Machine Protection and Operation C ls e n han

Sustaining Operations • Gas injection system online early FY 18 14 Machine Protection and

Sustaining Operations • Gas injection system online early FY 18 14 Machine Protection and Operation