IE 551 Computer Control of Manufacturing Systems Richard

IE 551 Computer Control of Manufacturing Systems Richard A. Wysk Spring 2004 IE 551 Computer Control 2/22/2021 1

Agenda Policies - This is a graduate engineering course, I do expect you to act like engineering students. Independent, diligent, creative, . . . n Engineering ethics n IE 551 Computer Control 2/22/2021 2

Overview n What we will we be doing? – IE 551 is lots of fun. It may also be the most important class that you take. – Manufacturing systems control is a difficult topic that has hindered the development of CIM implementation, e. g. , as much as 80% of CIM systems cost can be control software; usually ~50% n n Control of the CIM lab system will be our focus I will treat you as a Project Manager IE 551 Computer Control 2/22/2021 3

Introduction What is a “Manufacturing system”? Interactions of many processes, products and design decisions made in the engineering of a product. n – Machine requirements planning – Process planning – Production planning – Concurrent engineering IE 551 Computer Control 2/22/2021 4

Vocabulary n Glossary of terms – CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Simultaneous engineering, Concurrent engineering, Agile Engineering, Product Engineering, Process Engineering, Production Engineering, . . . IE 551 Computer Control 2/22/2021 5

Goal and Objective GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (inhouse or not) n OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment n IE 551 Computer Control 2/22/2021 6

Today’s Situation Moving form paper driven systems or from “stand-alone” business and engineering systems n Selling under-utilized resources to increase profit n Terminate inefficient (non competitive) activities n IE 551 Computer Control 2/22/2021 7

A Vision of Manufacturing Systems n ENGINEERING – the planning, designing, construction (manufacture), – or management of machinery, roads, bridges, etc. . IE 551 Computer Control 2/22/2021 8

A Vision of Manufacturing Systems (cont. ) n INTEGRATE – 1. – 2. – 3. IE 551 Computer Control to make or become whole or complete. to bring parts together as a whole. to remove barriers imposing segregation. 2/22/2021 9

A Vision of Manufacturing Systems (cont. ) n INTEGRATED ENGINEERING – planning, designing, construction and management of a product. IE 551 Computer Control 2/22/2021 10

Engineering IE 551 Computer Control 2/22/2021 11

Product Engineering IE 551 Computer Control 2/22/2021 12

Process Engineering IE 551 Computer Control 2/22/2021 13

Production Engineering IE 551 Computer Control 2/22/2021 14

A Vision of Manufacturing Systems (cont. ) n INTEGRATION ENGINEERING – tools and techniques that can be used to assist in combining planning, design, construction and management of a product. IE 551 Computer Control 2/22/2021 15

A Vision of Manufacturing Systems (cont. ) n INTEGRATED ENGINEERING – planning, designing, construction and management of a product. IE 551 Computer Control 2/22/2021 16

Concurrent or simultaneous engineering Performing all business activities in unison n Making wise real-time economic decisions n Team concepts n IE 551 Computer Control 2/22/2021 17

Production Engineering: Computer Control of Manufacturing Systems Focus will be on finite state automata n Building components include: n – Product Engineering – Process Engineering IE 551 Computer Control 2/22/2021 18

Manufacturing Research Laboratory n n n 112 Leonhard Finalize layout Design fixtures Buffers Tooling IE 551 Computer Control 2/22/2021 19

Expectations Good Team players n Competent engineers n Project participants n Complete a control system n IE 551 Computer Control 2/22/2021 20

Project Requirements Development of team responsibilities n Team members n Team leaders n Project plan n IE 551 Computer Control 2/22/2021 21