GENSET CONTROLLERS RGK 700 RGK 800 1 GENSET

GEN-SET CONTROLLERS RGK 700 – RGK 800 1

GEN-SET CONTROLLERS RANGE NOT EXPANDABLE AMF STAND ALONE RGK 700 SA RGK 800 SA EXPANDABLE 2

GEN-SET CONTROLLERS c. ULus omologation Nominal voltage: 12 -24 VDC (max consumption 4. 8 W) pending Auxiliary power supply • • • Continuos working range: 7… 33 VDC Minimum value during cranking: 5. 5 VDC Voltage inputs • • 4 inputs (L 1, L 2, L 3, N) for mains 4 inputs (L 1, L 2, L 3, N) for generator Nominal voltage: 600 VAC (L-L) Voltage range: 50… 720 VAC (L-L) Current inputs • • Built-in connections • • • Resistive analog inputs Engine speed inputs: Hz, pick-up an W CANbus J 1939 Remote alarms/status signal output RS 232 (RGK 700) RS 485 (RGK 800) 3 inputs on RGK 700 4 inputs on RGK 800 CT secondary nominal current: /5 A or /1 A (selectable) Current range: 10 m. A… 6 A (/5 A), 10 m. A… 1. 2 A (/1 A) 3

GEN-SET CONTROLLERS DIFFERENCES BETWEEN RGK 700… AND RGK 800… RGK 700… RGK 800… 6 negative + 1 positive 8 negative + 1 positive 4 static + 3 relay 6 static + 3 relay + 1 pulse 3 resistive 4 resistive EXP module compatibility - 3 Current input number 3 4 Earth losses check - ● 400 Hz compatibility - ● Built-in serial ports RS 232 RS 485 - ● Digital input number Digital output number Analog input number Real time clock 4

GEN-SET CONTROLLERS REMOVABLE LABEL Label for name customisation or plant name indication OPTICAL PORT ON FRONT PC link through • USB (CX 01) • Wi. Fi (CX 02) CX 0 1 CX 0 2 5

GEN-SET CONTROLLERS OPTICAL PORT ON FRONT Advantages • No need to disconnect the panel power supply to connect with the device • Electrical safety (no physical connection) • • IP 65 protection degree Comfortable access to the unit from the front 6

GEN-SET CONTROLLERS OPTICAL PORT ON FRONT CX 0 1 PC link through USB (CX 01) or Wi. Fi (CX 02) for: • Programming • Diagnostics • Data downloading • Firmware upgrade Using CX 02 (Wi. Fi), the following is possible: • Project upload/download • Controller cloning CX 0 2 7

GEN-SET CONTROLLERS PROFILE Low profile and reduced depth help to install the controller even in very compact electrical panels. 8

GEN-SET CONTROLLERS INSTALLATION Expandability with EXP… series Holes for plastic ties let a well ordered cabling. IP 65 rubber gasket Metallic elements with screws for long-lasting fixing. 9

GEN-SET CONTROLLERS IP 65 TEST ACCORDING TO IEC 60947 -1 10

GEN-SET CONTROLLERS REMOTE ACCESS DEVICES FOR RGK 800 “MIRRORS” of the main controller: the user acts from a remote site as in front of the device. RS 48 5 “Mirror” installed in the control room Local controller next to the generator RGK 800 RD SA: remote display for RGK 800 SA RGK 800 RD: remote display for RGK 800 Power supply: 12 -24 VDC Built-in serial port: RS 485 4 inputs 1 changeover relay output 1 static output 11

GEN-SET CONTROLLERS REMOTE ACCESS DEVICES FOR RGK 800 RS 48 5 RGK RA (Remote Annunciator) It is possible to display on a remote screen the active alarms and to silent them. Power supply: 12 -24 VDC Built-in serial port: RS 485 12

GEN-SET CONTROLLERS ACCESSORIES RGK RR • • • CODED PULSES Long distances (1000 m) Refresh time 2. 5 s CANBUS (parallel with ECU) Short distances (40 m) Refresh time 10 ms RGK status (alarms, automatic mode, etc. ) remote relays Each relay (8 NO + 4 CO) corresponds to a status or a logic combination of different status Up to 4 units connected together (48 relays) 13

GEN-SET CONTROLLERS EXP… EXPANSION MODULES • • Plug-in connection at the back of the base unit Power supplied by the base unit Up to 3 modules Plastic retainer for applications with strong vibrations ADVANTAGES • • Configuration flexibility Only one code for the base unit Possibility to add functions even after the first installation RGK 800 SA 14

GEN-SET CONTROLLERS EXP… EXPANSION MODULES Digital inputs/outputs • EXP 1000 - 4 digital inputs • EXP 1001 - 4 digital outputs • EXP 1002 - 2 digital inputs + 2 static outputs • EXP 1003 - 2 relay outputs Analog inputs/outputs • EXP 1004 - 2 multifunction analog inputs • EXP 1005 - 2 multifunction analog outputs Communication modules • EXP 1010 – USB • EXP 1011 – RS 232 • EXP 1012 – RS 485 • EXP 1013 – Ethernet • EXP 1014 – Profibus®-DP • EXP 1015 – GSM/GPRS Modem ü ü ü Plug&Play! Save Retry The controller is capable of recognising the new system configuration. User is asked to confirm or retry. Parameters of expansion modules need to be programmed to take advantage of new features. 15

GEN-SET CONTROLLERS EXP 1015 MODEM GSM/GPRS EXPANSION MODULE TRADITIONAL CONFIGURATION (external GSM modem) Requirements: • RS 232 serial communication port available on the device (built-in or added by installing an expansion module) • external GSM modem with RS 232 port. Operations: • configuration of the serial ports both for the device and the modem • modem programming using AT commands (for expert only!). CONFIGURATION WITH EXP 1015 Requirements: • support of EXP 1015 module. Operations: • plug&play installing of the module (no configuration required!). 16

GEN-SET CONTROLLERS INSTALLATION without EXP 1015 GSM Antenna 12 -24 VDC Supply with EXP 1015 + CX 03 EXP 1015 CX 03 CABLE 51 C 7 17

GEN-SET CONTROLLERS CONFIGURATION WITHOUT EXP 1015 Serial port setup AT commands Nothing to do with EXP 1015 18

GEN-SET CONTROLLERS FUNCTIONS • • SMS sending and receiving E-mail sending with data and diagnostic informations FTP client (log file transferring to a remote FTP server) Modem link with the Remote Control software. 19

GEN-SET CONTROLLERS SCREENSHOTS User-friendly interface with complete descriptions during programming (5 languages) Easy browsing through measurements and full description texts (5 languages) Customised pages with free text description. Free messages for alarms Graphs (waveform, stem). 20

GEN-SET CONTROLLERS FUNCTIONS Load management Dummy loads: • Threshold and delay for activation • Threshold and delay for deactivation • 4 steps Load shedding (non-priority loads): • Threshold and delay for non priority load connection • Threshold and delay for disconnection • Maximum configuration: 4 sets of non priority loads 21

GEN-SET CONTROLLERS FUNCTIONS Digital inputs and outputs Programmable (functions and properties) inputs Programmable (functions and properties) outputs Pulse output (energy and status remoting) Pulse output 22

GEN-SET CONTROLLERS FUNCTIONS Analog inputs and outputs Programmable resistive analog inputs Analog inputs: 0… 10 VDC, 0/4… 20 m. A, PT 100 Analog outputs: 0… 10 VDC, 0/4… 20 m. A 23

GEN-SET CONTROLLERS FUNCTIONS Alarms More than 50 alarms ready to use 8 user’s alarms: • Programmable source (inputs, outputs, limits, remote variables, PLC variables, remote alarms) • Free text Programmable properties Acoustic signals: • Buzzer • Siren • Buzzer + siren 24

GEN-SET CONTROLLERS FUNCTIONS Fuel status Level: • Autonomy monitoring • 2 thresholds for minimum level • Fuel theft function Filling pump: • Start and stop thresholds • Manual command. Current protection Thermal protection Earth fault current monitoring 25

GEN-SET CONTROLLERS FUNCTIONS Engine operation Engine working hour monitoring 3 maintenance periods: • Independent periods • Total, engine running, load connected hour counting. Rent management • Total, engine running, load connected hour counting • Programmable alarm generation 26

GEN-SET CONTROLLERS FUNCTIONS Event list • 250 events • Reading of the measurement causing the event Configurations • 4 alternative preset configurations • Selection through digital inputs. Information pages • 1 completely free page • 1 system page with free generator description 27

GEN-SET CONTROLLERS FUNCTIONS Automatic test 4 operative modes: • Test • Auto • Man • Off 4 user’s pages • Selection of 3 measurements • Free title • The page can be set as the main page 28

GEN-SET CONTROLLERS FUNCTIONS Limit thresholds Remote variables (virtual inputs) Password • 2 -level software password • 1 locking digital input Harmonic analysis and waveforms 29

GEN-SET CONTROLLERS FUNCTIONS Mutual standby • Exchange by time • Exchange by starts • Mutual help RS 485 RS 232 Status Alarms Changeover operation • Contactors (2 outputs) • Motorised changeover (3 outputs) • Motorised breakers (4 outputs) Generic counters • Source selection • Weight setup • Free title text 30

GEN-SET CONTROLLERS BUILT-IN CANBUS J 1939 Capability of • Measurement reading • Alarm reset • Command sending Supported ECU • Generic J 1939 • Volvo (EDC, EMS 2) • Scania (S 6) • Deutz (EMR 2) • Perkins (2800) • John Deere • Iveco (Nef, Cursor) J 1939 Status Alarms Command s 31

GEN-SET CONTROLLERS PLC logic 32

GEN-SET CONTROLLERS CUSTOMISATION MANAGER – Setup software 33

GEN-SET CONTROLLERS RGK REMOTE CONTROL – Monitoring software 34

GEN-SET CONTROLLERS WEB SERVER FUNCTION FOR RGK 800 Requirements 1) Installation of EXP 1013 on RGK 800 2) PC with: - Web client (IEXPLORER, CHROME, FIREFOX) - Java installed and enabled (free download from www. java. com Actions 1) EXP 1013 setting up with specific software tool available at Lov web site (www. lovatoelectric. com) 2) When running for the first time, the web client asks the user fo of Java module. 35

GEN-SET CONTROLLERS NEW RGKs IN LOVATO ELECTRIC CONTROLLER RANGE RGAM 40 RGAM 42 RGAM 41 RGK 60 RGK 700 RGK 800 RGK 40 RGK 50 RGK 700 SA* RGK 800 SA * No built-in key selector for starting 36

GEN-SET CONTROLLERS INSTALLATIONS 37

GEN-SET CONTROLLERS Thankyou for your attention! RGK 700 – RGK 800 www. Lovato. Electric. com 38