AED 600 ST PRESSURE DIE CASTING SOLUTIONS FORGING

AED 600 ST PRESSURE DIE CASTING SOLUTIONS FORGING SOLUTIONS AUTOMATION & INTEGRATION Stationary Spraying System CUSTOMER ORIENTATION & SERVICE

AED 600 ST Stationary Spray Equipment • Fully integrated stationary spray system with spray ware and software • Modular building blocks allowing easy extension and adaptation • Typically for use on small to medium forging presses (including transfer beams) • Can be used on hammers • Used on “simple” dies without deep cavities • Can also be adapted to small robots max. 4 (possibly 6) nozzles • Modular manifold assembly to distribute process lubricant and spray/blow air. 2

AED 600 ST Stationary Spray Equipment Spray Technology: • AED 600 ST nozzles for blowing and spraying • AED 600 ST nozzles can be adapted for high duty blowing • System is based on membrane concept – Less wear, less mechanical components, no piston and spring. • AED 600 ST spray head can be extended with a coaxial hose to connect to a Deltaforge® orifice. • AED 600 ST lubricant and water flow adjustable by metering screw. 3

AED 600 ST Stationary Spray Equipment Spray Technology: • Deltaforge® spray orifices made from PTFE – Externally atomised – Highly efficient cooling and film formation – No blocking of nozzles • Squeezed stainless steel tube spray orifice for power blowing 4

AED 600 ST Stationary Spray Equipment Installation Example 5

AED 600 scope of supply Connection to robot control Spray tool DF 15 including nozzles electrical terminal box (to be connected with robot control) Possibility to connect to a closed circular pipeline Metering screws to adjust Lube and water flow Lubricant 2 (e. g water) Lubricant 1 Air Nozzle holder DF 15 (alternatively to spray tool) Supply hoses Membrane

AED 600 ST Stationary Spray Equipment Benefits • Moderate cost for automation – >> Fast ROI for small and medium size presses • Modular system – high flexibility • Can be extended/changed/modified at any time – >>Very cost efficient • Best spray technology – >>Efficient cooling and lubricant application – >>Low lubricant consumption – >>Good die life 7

AED 600 ST Stationary Spray Equipment Lubricant mixing and supply systems – DAG 181 S 70 – DAG 181 S 200 – DAG 183 BMS (Batch Mixing & Supply system) • Lubricant Mixing Supply system (DAG 181) can be controlled from the DAG 600 control panel • DAG 183 BMS can control a number of DAG 600 M 3 units 8

AED 600 ST Stationary Spray Equipment Alternatives for • Individual supply of water and lubricant • Control of water and lubricant by zones • DAG® 2020 L 9

AED 600 ST Stationary Spray Equipment Alternatives for • Individual supply of water and lubricant • Control of water and lubricant by zones • DAG® 2020 R • Deltaforge® DMT 1 0