Total Productive Maintenance Dr Neil Towers Fashion Operations
- Slides: 12
Total Productive Maintenance Dr Neil Towers Fashion Operations Management
Learning Objectives n To understand the concept of Total Productive Maintenance (TPM) n To be able to assess the impact of failure for a fashion operation
Definition n “the maintenance management carried out by all employees through small group activities that recognises the importance of reliability, service and efficient operation” Adapted from Slack et al, 3 rd ed, 2001, p 659
Why systems fail Failures inside the operation Supply failures Design failures Facilities failures Staff failures Customer failures
Causes of Failure n n n Design failures Facilities failures Staff failures Supplier failures Customer failures
How failure is detected analysed Failure detection mechanisms include: - in-process checks; - machine-diagnostic checks; - point-of-departure interviews. Failure analysis procedures include: - accident investigation; - failure mode-and-effect analysis; - fault-tree analysis.
5 Goals of TPM n n n Improve equipment effectiveness Achieve autonomous maintenance Plan maintenance Train all staff in relevant maintenance skills Achieve early equipment management
Recovery strategies for dealing with failure Plan Failure analysis - possibilities Recovery planning - procedures Discover The facts - what has happened? The consequences Act Learn Inform, contain and follow up Find the root cause Prevent it happening again
Failure analysis n n n Accident investigation Product liability Complaint analysis Critical incident analysis Failure mode and effect analysis
Assessing Failure n Failure rate n Reliability n Availability
How failure is measured Normal-life stage Wear-out stage Failure rate Infantmortality stage Time
Fashion Operations issues n Extended geographic supply chains – Long distances – High transit times n Multiple intermediaries – Agents, Wholesalers, Logistics operators Customer Service n Intensive selling season – Compressed timescale n High customer expectations – Focus on satisfaction
Seven pillars of tpm
Total productive maintenance ppt
Estructura organizacional por tpm
Maintenance cost example
Reliability in operations management
Maintenance function
16 losses in tpm
Total maintenance services
Kerry ingredients vicksburg ms
Toothpick eiffel tower
A simple pendulum of length 40 cm subtends 60
Spray towers
Benwell towers
