High Power Terminals Connectors MAK 8 MAK 12

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High Power Terminals & Connectors MAK 8 & MAK 12 MAK Terminal & Connector

High Power Terminals & Connectors MAK 8 & MAK 12 MAK Terminal & Connector Overview, 20 -Feb-2009 1

Power Terminals Application Range MAK Terminal & Connector Overview, 20 -Feb-2009 2

Power Terminals Application Range MAK Terminal & Connector Overview, 20 -Feb-2009 2

Product Line-Up MAK 8 Crimp MAK Terminal & Connector Overview, 20 -Feb-2009 MAK 8

Product Line-Up MAK 8 Crimp MAK Terminal & Connector Overview, 20 -Feb-2009 MAK 8 Sonic Weld 3 MAK 12 Sonic Weld

Product Line-Up Female Terminal MAK 8 Crimp Product currently not available MAK 8 Sonic

Product Line-Up Female Terminal MAK 8 Crimp Product currently not available MAK 8 Sonic Weld Product currently not available Can be installed short term MAK 12 Crimp None, product not planned MAK 12 Sonic Weld MAK Terminal & Connector Overview, 20 -Feb-2009 4 None, product not planned

Product Outline Terminal Comment 2. 5 – 16. 0 mm² MAK 8 Crimp Sn

Product Outline Terminal Comment 2. 5 – 16. 0 mm² MAK 8 Crimp Sn and Ag plating For Cu wire only For sealed & unsealed applications Max. 25. 0 mm² (Cu wire) MAK 8 Sonic Weld Max. 27. 0 mm² (Al wire) Sn and Ag plating For Cu and Ag wire For sealed & unsealed applications Max. 35. 0 mm² (Cu wire) MAK 12 Sonic Weld Max. 42. 0 mm² (Al wire) Sn and Ag plating For Cu and Ag wire For sealed & unsealed applications MAK Terminal & Connector Overview, 20 -Feb-2009 5

Available Connectors MAK 8 Crimp MAK 8, 2 -way connector to EPS MAK 8,

Available Connectors MAK 8 Crimp MAK 8, 2 -way connector to EPS MAK 8, 1 -way (19060) direct connection to Power. Fuse (13679) MAK 8 + MAK 48, 4 -way direct connection to cooling fan MAK 8, 2 -way (18943) direct connection to Power. Fuse (13676) MAK 8, 3 -way power feed into engine junction box (19028) MAK 8, 6 -way power feed and fuse connection into junction box MAK 8, 1 -way direct connection to Power. Fuse (13478) (18610) MAK Terminal & Connector Overview, 20 -Feb-2009 6

Available Connectors MAK 8 Crimp MAK 8, 2 -way connector to EPS MAK 8,

Available Connectors MAK 8 Crimp MAK 8, 2 -way connector to EPS MAK 8, 1 -way (19060) direct connection to Power. Fuse (13679) MAK 8 + MAK 48, 4 -way direct connection to cooling fan MAK 8, 2 -way (18943) direct connection to Power. Fuse (13676) MAK 8, 3 -way power feed into engine junction box (19028) MAK 8, 6 -way power feed and fuse connection into junction box MAK 8, 1 -way direct connection to Power. Fuse (13478) (18610) MAK Terminal & Connector Overview, 20 -Feb-2009 7

Available Connectors MAK 12 Sonic Weld MAK 12, 1 -way, 90° 'clip-in‘ connector for

Available Connectors MAK 12 Sonic Weld MAK 12, 1 -way, 90° 'clip-in‘ connector for sealed fusebox power supply into central junction box (17956) (13693) MAK 12, 1 -way MAK 12/MAS 12, 1 -way direct connection to Power. Fuse inline connection for EPS (17161/17164) (17959) MAK 12, 2 -way MAK 12/MAS 12, 1 -way inline to PTC heater direct connection to EPS (standard AK interface) (17968/17973) (17999) MAK 12 + MAK 28, 5 -way, 90° MAK 12 + MAK 28, 4 -way inline connection for 1 k. W cooling fan direct connection on capacitor (17969/17988) (17265) MAK Terminal & Connector Overview, 20 -Feb-2009 8

Available Connectors MAK 12 Sonic Weld MAK 12, 1 -way, 90° 'clip-in‘ connector for

Available Connectors MAK 12 Sonic Weld MAK 12, 1 -way, 90° 'clip-in‘ connector for sealed fusebox power supply into central junction box (17956) (13693) MAK 12, 1 -way MAK 12/MAS 12, 1 -way direct connection to Power. Fuse inline connection for EPS (17161/17164) (17959) MAK 12, 2 -way MAK 12/MAS 12, 1 -way, 90° and straight direct connection to EPS (standard AK interface) inline to PTC heater (17999) (17968/17973) MAK 12 + MAK 28, 5 -way, 90° & straight MAK 12 + MAK 28, 4 -way inline connection for 1 k. W cooling fan direct connection on capacitor (17969/17988) (17265) MAK Terminal & Connector Overview, 20 -Feb-2009 9

MAK 12 Application Example § Power supply to central junction box § replaced eyelet

MAK 12 Application Example § Power supply to central junction box § replaced eyelet terminal with direction connection § elimination of bolt and nut weight saving § elimination of screwing operation process improvement § elimination of screwing operation deletion of power tools from assembly line § optimised wire routing package space improvement MAK Terminal & Connector Overview, 20 -Feb-2009 10

MAK 8 Application Example 51 pieces 19 pieces 1* Housing 1* Busbar/Powerfuse 16* Bolts

MAK 8 Application Example 51 pieces 19 pieces 1* Housing 1* Busbar/Powerfuse 16* Bolts 2* Bolts 17* Nuts 2* Nuts 8* Fuses 1* Eyelets 8* Eyelets 7* Terminals 8* Screwing operation 5* Connectors 2* Screwing operation 5* Mating operation at vehicle plant at harness plant 9* Screwing operation at vehicle plant Example: Pre-Fuse box for passenger vehicle, mounted direct on battery (in production) MAK Terminal & Connector Overview, 20 -Feb-2009 11

Terminal Electrical Performance all parts with Ag surface finish and maximum applicable wire size

Terminal Electrical Performance all parts with Ag surface finish and maximum applicable wire size * MAK 8 Sonic Weld, preliminary derating, from prototype parts MAK Terminal & Connector Overview, 20 -Feb-2009 12

Terminal Performance Summary § Outstanding electrical performance and mechanical robustness § Sonic weld version

Terminal Performance Summary § Outstanding electrical performance and mechanical robustness § Sonic weld version offers additional harness routing flexibility MAK Terminal & Connector Overview, 20 -Feb-2009 13

Terminal Drawings: MAK 8 Crimp MAK Terminal & Connector Overview, 20 -Feb-2009 14

Terminal Drawings: MAK 8 Crimp MAK Terminal & Connector Overview, 20 -Feb-2009 14

Terminal Drawings: MAK 8 Sonic Weld MAK Terminal & Connector Overview, 20 -Feb-2009 15

Terminal Drawings: MAK 8 Sonic Weld MAK Terminal & Connector Overview, 20 -Feb-2009 15

Terminal Drawings: MAK 12 Sonic Weld MAK Terminal & Connector Overview, 20 -Feb-2009 16

Terminal Drawings: MAK 12 Sonic Weld MAK Terminal & Connector Overview, 20 -Feb-2009 16

Terminal Drawings: MAS 12 Sonic Weld MAK Terminal & Connector Overview, 20 -Feb-2009 17

Terminal Drawings: MAS 12 Sonic Weld MAK Terminal & Connector Overview, 20 -Feb-2009 17

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