Hearty Welcome to Orientation cum Coordination Conference and

Hearty Welcome to Orientation cum Coordination Conference and Table Top Exercise on Chemical (Industrial) Disaster in Bellary Conducted by National Disaster Management Authority State Disaster Management Authority District Disaster Management Authority And M/s JSW Steel Limited Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Welcome § Sri: Narayanaswamy, Secretary (DM), GOK § Sri: Satyanarayana, IGP (Eastern R), GOK § Sri: Bri (Dr) Khanna B. K. Sr. Specialist, NDMA, N-Delhi § Sri: Srinivasaiah H, Director, DFB, GOK, § Sri: Shivappa B, Dy. Commissioner, Bellary § Sri: Seemanth Singh, Supdt. Police, Bellary § Sri: Dr. Vinod Nowal, Director & CEO § Sri: Dr. Rakesh Dubey, Director, DMI, Bhopal Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

JSW Steel Limited Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

JSW Steel Limited is certified to OHSAS - 18001 -2007 ISO 14001 - 2004 Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 ISO 9001 -2000 P. Sasindran

SHE Management – Employees Participation 1. Safety Committee 2. Safety Suggestion Mela 3. Quality Circles 4. Mock Drills 5. Safety Competitions 6. Fire Fighting Drill Competitions Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

SHE Promotions § § § § National Safety Day National Fire Services Day National Environment Day Chemical Disaster Prevention Day Gulbarga Regional Industrial Safety Day HIV Awareness Programs Vijayanagar Action Centre Post Diploma In Industrial Safety Campaign at Works & Roads Medical Camps Safety Training Programs – Schools Safety Training Programs – Industries Mock Drills Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

National Safety Day Celebration Safety Flag Hoisting 4 th March, 2009 SMS - 1 Safety Rolling Trophy Calendar Year - 2008 Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran 6

Training Program • New Recruits • Contractor’s employees • Once in 3 months • Before starting the job • Critical activities • Plant Shutdown • Shop floor • Contractor’s employees • New Recruits Safety Induction Toolbox Talk BBS Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Potential Hazards § Corex Gas § LD Gas § Coke Oven Gas § Hydrogen Gas § LPG § Chlorine § Liquid Oxygen § Gases Oxygen Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Corex Gasholder Capacity : 1 00, 000 m 3 Corex Gas : CO : 43 % CO 2 : 28. 5 % H 2 : H 2 O : 4% N 2 : 20 % 3. 5 % Density of Gas: 0. 91 Kg / N 3 Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Gas Holders Corex G-Holder, 1 00, 000 m 3 BF-2 G-Holder, 0 50, 000 m 3 BF-3 G-Holder, 0 50, 000 m 3 SMS-1 G-Holder, 0 30, 000 m 3 SMS-2 G-Holder, 0 50, 000 m 3 Coke Oven G-Holder 0 50, 000 m 3 Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Behavior in Gas Risk Areas • Trained Employees • PTW / Protocol • Portable CO Detector • ELBA- Gas Mask Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Safety Measures For Gas Holder § Volume relief safety valve § Lighting Arrestor § Purging system § Gas detection § Anti-vacuum protection § Safety Station in Corex Area § U-Seals § Protective Equipment § Fire fighting system § Fencing around gasholder § Limit switches § Monitoring equipment § Aviation fitting § Flare stack § Earthing Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

LPG Bullets § Two bullets of each 18 T Cap § Use as a fuel in pilot burners, § Safety Measures: § Water Spray System § Fire Hydrant System § Water Monitors § LPG Detectors § Blast Wall is constructed § competent person Inspection Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

LPG Bullets § Two bullets of each 18 T Capacity § Use as a fuel in pilot burners, § Safety Measures: § Water Spray System § Fire Hydrant System § Water Monitors § LPG Detectors § Blast Wall is constructed to protect the surrounding area. § Inspections carried out by competent person Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Hydrogen Gas Holders Hydrogen Gas 3 X 81 m 3 Hazard: Fire & Explosion Forms explosive mixture after the release Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Hydrogen Gas Holder § Safety Measures: § Fire Hydrant System § Water Monitors § Detectors § Nitrogen Purging System is provided § Competent person Inspection Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Chlorine Toner TLV – 1 PPM CPP -1 3 Nos CPP – 2 3 Nos JSW EL 6 Nos Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Chlorine Toner § Safety Measures: § Chlorine Detectors § Scrubbers for Neutralization § Breathing Apparatus Test § Chlorine Rescue Kit § Persons are trained in use of emergency kit Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Jindal Praxair Oxygen Company Limited Liquid oxygen 1000 + 56 MT Liquid Nitrogen 600 + 40 MT Liquid Argon 500 + 17 MT Hazards : Fire and Cold Burns Safety Measures : Fire Hydrant System : PPE : Certified for OHSAS Standards Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Jindal Praxair Oxygen Company Limited Liquid Oxygen Storage tank • Flat bottomed tanks • Double Walled tanks • Inner tank ( Made of SS ) with Liquid Oxygen . Outer tank ( Made of CS ) containing Insulation material in annular space • Annular Space between Inner and outer storage tanks is purged with dry Nitrogen . Insulation space protected by Overpressure relief valves. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Bellary Oxygen Company Pvt Limited Gaseous Oxygen : 755 tons per day Liquid Oxygen : 100 tons per day Gaseous Nitrogen : 600 tons per day Liquid Nitrogen : 50 tons per day Liquid Argon : 38. 5 tons per day Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Bellary Oxygen Company Pvt Limited Dyke wall Over flow Valve Argon storage tank Dual Pressure , Vacuum safety valve Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

BOC India Limited is a member of Linde Group and Plant is commissioned on 21 st April, 2009. Plant capacity : 1800 tons per day Gaseous Oxygen : 1700 tons per day Liquid Oxygen : 100 tons per day Gaseous Nitrogen : 1200 tons per day Liquid Nitrogen : 6 tons per day Liquid Argon : 60 tons per day Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Properties of Oxygen For Cotton Clothing : - In enriched oxygen atmospheres the most common combustible material that directly affects safety of personnel is clothing. All clothing materials will burn fiercely in an oxygen enriched atmosphere. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Occupational Health Services § Occupational Health Specialist 02 § Medical Officer 15 § Trained Nursing Staff 35 § Trained Medical Staff for PFT & Audiometry 04 § Ambulances 04 § ICU Ambulance with defibrillator And a portable ventilator 01 Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Active Fire Protection System § Fire Extinguishers § Fire Hydrant Systems – Pressurized § Water Monitors for Gas Holders § Fire Detection System for Vital Installations § Gas Detection System Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Passive Fire Protection System § Fire Resistance coating over the power cables § Fire Doors § Fire Barriers / Sealants § Separation of Risk by compartmentation § Process Safety Measures – Interlocking system, Rupture discs, etc. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Fire Fighting Vehicles § Water Tender One § Foam Tenders Three § Dry Chemical Powder Tender One § Crash Fire Tender One § Rescue Tender One § Mobile Safety Van One § Portable Dewatering Pumps Eight nos Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Crash Fire Tender Water : 7500 Ltrs Foam : 0800 Ltrs Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Safety Mobile Van Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran 12

DISASTER CONTROL MANAGEMENT COMMITTEE CHIEF CO-ORDINATOR (DECLARER) Director & CEO DY. CHIEF CO-ORDINATOR ( INCIDENT CONTROLLER) COO President (Projects) EMERGENCY SERVICES 1. AVP (S&FS) 2. AVP (EMD) 3. AVP (CMD) 3. DGM (Security) 4. Medical Services I/C 5. Transport In charge VP (Comm. ) VP (WR & BM. ) AVP (Agum. ) VP (IM. ) VP (Steel. ) Sr. VP (HSM. ) Sr. VP (RMHS SR. VP (Steel. ) Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 VP (HRD & Admn. ) VP (CRM. ) P. Sasindran AVP (Coke oven. )

EMERGENCY CONTROL PLAN Plant operator If off-site Emergency, call The Competent authority and handover control to him. Competent Authority Will become Declarer Shift In charge Chief Shutdown the plant depending upon the situation Contact Declarer Immediately Dy. Chief Coordinator ( Incident Controller) Coordinator (Declarer) Search Team Rescue Team Alert, Evacuate & Assemble Fire Fighting Team First Aider Team Keep in touch with Control Room Declare Shutdown Inform adjacent Inform Fire Emergency thro’ Plant if Factories & Brigade coded signals necessary Depts. Shifting of injured to Hospital Informing Hospitals about Antidotes Inform Police Advice to the Public Direct Security Furnish names of Inform Dir, to account for hospital & Dy. Dir, PCB & plant Personnel Antidotes to police Local Auth. Make statement to the Press Informing and help relatives of injured th th Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 & 27 May, 2009 Traffic Control Make statement to press Give clear coded signal Law and Order P. Sasindran

Mock Drill Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Safety Awards and Recognitions § Safety Rolling Trophy § Best Safety Person of the Year § Late S. Chandrasekhar Memorial Best Employee Award § Safety Production Incentives § One Million Man Hours – without accidents § Safety Posters / Songs / Essays / Skits § Fire Fighting Drill § Bravery § Exemplary § Safety Suggestions Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran

Thank you Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P. Sasindran