Lock Out Tag Out Energy is a good

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Lock. Out / Tag. Out Energy is a good servant but a cruel master.

Lock. Out / Tag. Out Energy is a good servant but a cruel master.

Pre-test: What do YOU know about Lockout / Tagout (LOTO)?

Pre-test: What do YOU know about Lockout / Tagout (LOTO)?

Lockout / Tagout: Statistics Complying with Regulations reduced injuries Prevents and Estimated 120 Fatalities

Lockout / Tagout: Statistics Complying with Regulations reduced injuries Prevents and Estimated 120 Fatalities / Year 50, 000 Injuries / Year

Uncontrolled energy can kill you… ¨ The Fatal Five causes of lockout / tagout

Uncontrolled energy can kill you… ¨ The Fatal Five causes of lockout / tagout injuries 1. 2. 3. 4. 5. Failure to stop equipment Failure to disconnect power source Failure to dissipate residual energy Accidental restart of equipment Failure to clear work areas before re -activation.

Energy Sources…

Energy Sources…

Key energy sources : examples and hazards of each… ¨ Electrical Energy ¨ Hydraulic

Key energy sources : examples and hazards of each… ¨ Electrical Energy ¨ Hydraulic energy: fluid under pressure ¨ Pneumatic Energy: air under pressure ¨ Pressurized liquids or gases

Applying LOTO Devices ¨ Notify affected employees ¨ Know proper methods of controlling energy

Applying LOTO Devices ¨ Notify affected employees ¨ Know proper methods of controlling energy ¨ Use shut-down procedures (if needed) ¨ Isolate the equipment from the energy source (apply LOTO devices) ¨ Each employee working on device shall apply their own lock and tag ¨ Notify employees when work is complete

Lock and Tag Requirements ¨ Provided by UNC ¨ Individualized and identifiable ¨ Resistant

Lock and Tag Requirements ¨ Provided by UNC ¨ Individualized and identifiable ¨ Resistant to wet and corrosive environments ¨ Use ONLY for LOTO ¨ Standardized

Lockout A technique used to prevent hazardous energy from escaping. A padlock is placed

Lockout A technique used to prevent hazardous energy from escaping. A padlock is placed on a disconnect switch, circuit breaker, valve handle or other energy-isolating mechanism that is in the off or closed position.

Tag Out Energy isolating device is placed in the safe position and a written

Tag Out Energy isolating device is placed in the safe position and a written warning tag is attached.

Six Steps ¨ 1. Prepare for shutdown ¨ 2. Shut down ¨ 3. Isolate

Six Steps ¨ 1. Prepare for shutdown ¨ 2. Shut down ¨ 3. Isolate equipment ¨ 4. Apply lockout / tagout device ¨ 5. Control STORED energy ¨ 6. Verify Isolation of equipment ¨ Know energy types and ¨ ¨ ¨ hazards Do it by the book Cut off EVERY energy source feeding it. At all disconnects, valves and energy isolating devices Relieve disconnect or restrain residual energy that COULD be present Don’t take anything for granted. Double check !

Lock. Out / Tag. Out Checklist

Lock. Out / Tag. Out Checklist

Removing locks and tags 1. Make sure equipment is intact 2. Remove tools and

Removing locks and tags 1. Make sure equipment is intact 2. Remove tools and non-essentials 3. Tell affected employees (head count) 4. Make sure area is clear 5. Remove lockout /tagout devices (Each worker removes own lock/tag) 6. Sign and turn in tags 7. Tell affected employees tags are off and equipment is ready for operation

Removing Locks / Tags of an Authorized Employee NOT Present ¨ Foreman of the

Removing Locks / Tags of an Authorized Employee NOT Present ¨ Foreman of the work crew can remove the lock / tag of an authorized employee only under the following conditions: 1. 2. 3. 4. A thorough visual inspection conducted and ensure the work area is clear and authorized employee is not present The foreman shall verify the authorized employee is not on campus (NO LOTO shall be removed unless its confirmed the employees not present All reasonable efforts have been made to contact the authorized employee The foreman shall ensure the authorized employee is aware of the device being removed

LOCKOUT / TAGOUT QUESTIONS AND COMMENTS

LOCKOUT / TAGOUT QUESTIONS AND COMMENTS