Yida Precision Engineering Co Ltd Need to add
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Yida Precision Engineering Co. , Ltd Need to add a overview picture of the facility Welcome To Visit Us
Our Mission, Goal, Value Ø Mission – To be the unquestionable leader of precision manufacturing in the Yangtze River Delta, we passionately pursuing for perfection, and provide high-level manufacturing service to our customer. Ø Goal – First choice of customer – To be the first preferred supplier of customer in precision manufacturing. – Inspiring – have encouraged team, they make the company successful and also benefit from the success. Ø Value – – Safety & guarantees Integrity & accountability Creativity & team work Caring for each other
Yida Profile Company Suzhou SIP Yida Precision Engineering Co. , Ltd. Ownership Privately Owned Locations Suzhou SIP, Suzhou, Jiangsu, China Founded Year 2000 Register Capital 100 M RMB Main customers Commscope, Powerwave, Thermofisher, Alstom (Avera), Smith Group, Honeywell, Carl Zeiss, Rogers, Alteams, Mitec Turnover 85 M RMB in year 2010 Production Area 30, 000 M 2 Quality System TS 16949, ISO 9001 Core Service Die Casting, CNC Machining, Stamping and Secondary Operations Logistics Experienced and proficient in DDU, DDP, FCA, FOB, …. Staff 487
Yida Global Team China facility: • CNC Machining • Die casting • Stamping U. S Sales and Tech. Support, Planned in 2012 China Facility: • Tooling • Sheet Metal
Yida China Location Here We Are Located In The Yangtze River Delta, 1 Hours By Car From Shanghai
Transportation Map Here We Are Within 1. 5 Hours air or ocean transportation circles, convenient For I/E
Our History / Milestone Ø 2000: Company set up. Ø 2001: Became the supplier of Andrew (Telecommunication) Ø 2002: Became the supplier of Emerson (Electrical appliance) Ø 2003: ISO 9001 certified; Became the supplier of Honeywell (Aerospace) Ø 2004: 8, 000 m 2 new facility completed; Became the supplier of Rogers (High Speed Railway) Ø 2005: Became the supplier of automotive customer Ø 2006: Sales broke through 50 million Ø 2008: TS 16949 certified; Sales broke through 80 million Ø 2009: Developed the Die-casting capability; Become the supplier of Alstom (Power Generation) Ø 2010: 30, 000 m 2 new facility completed; And Got 15 Patents From China Government Ø 2011: Moved to new facility, And be qualified as national high-tech enterprises
Organization Chart Chairman Of BD General Manager R&D, ME Project Finance Human Resource Production QA & EHS SCM & Material Marketing & Sales Project Magt. Costing Accountant TBH Staffing/Training Die-Casting Workshop Quality Assurance CS & Planning Sakes Al Die-casting A/P Accountant Salary & Benefit CNC Workshop Quality Control Sourcing & Purchasing Marketing CNC Machining A/R Accountant Administration & Security Stamping Workshop Quality Engineer Warehouse Stamping Cashier IT Facility / Maintenance Packaging & Inspect I/E Fip / Paint Washing Assembly EHS CL (6 -Sigma, Lean) Majority of The Management Team Member Have Foreign Company Management Experience
Business Capability Die-Casting CNC Punch and Laser Cutting Strategic Partners Precision Machining Material Extrusion Stamping Sheet Metal Surface Treatment Tooling Fixture Fabrication Assembly One-Stop, Total Solution For Customers
Developing Plan (Direction) Business Unit Die-casting & Precision Machining 2009 2010 Stamping & Sheet Metal Tooling & Fixture Manufacturing 2011 2012 2013 2014 2015 2016 Medical Industry Aero-Space Industry Auto-motive & High Speed Rail Way Industry Tel-communication & Electric Industry Lacer Cutting Digital Control Punching Progressive & High Speed Punching Single Punching Al Die-casting Tooling Design & Making Stamping Tooling Design and Making Machining Fixture & Tooling Making OEM Processing & Assembly Complex OEM Product Pressing/Assembly Simple OEM Product Pressing/Assembly
Yida Operation System Strategy & Road Map World - Class Enterprise Goal: High Quality, Lowest Cost, Shortest Lead-time Ⅵ Ⅴ Ⅳ Just-in-Time Lay Out (U-Cell) Takt Ⅲ Ⅱ SMED Set Up Reduction Ⅰ Leveled Prodn Pull & Flow Line Balance Jidoka Kanban Kaizen Team Work VSM TQM Visual Mgnt. Standard Work TPM Poka-yoke Andon 5 S Environment, Healthy, Safety RPS SPC Quality System Set Up an Engaged and Creative Workforce Ø Lean Started: – Jun/2010 Ø Green Color: – Implementing Ø Others: – Not started yet Ø Planning: – Achieve level V in 2015
Sales Value (RMB Million) Sales History
Revenue Distribution By Industry & Process Business Allocation By Industry Business Allocation By Process
Key Customers
Awards Preferred Supplier of Andrew, Rogers, Shera, and so on Have Import and export Licence, AAA Customs Class
Yida’s New Plant ALL: 30, 000 M 2 M Die-Casting: 5, 000 m 2 Die-Casting Machines: 4 Sets Machining: 10, 000 m 2 Stamping & Assembly: 15, 000 m 2 CNC Machines: 116 Sets Stamping Machines: 19 Sets
Die-Casting Equipment & Capability • • 1 x 1600 T Die Casting M/C 1 x 800 T Die Casting M/C 1 x 550 T Die Casting M/C 1 x 280 T Die Casting M/C Die Heater Trimming M/C Central Furnace Size Length Depth Width Wall Thickness Max 1000 mm 300 mm 635 mm 15 mm Min 20 mm 1. 5 mm 10 mm 0. 7 mm Material: Aluminum Al. Si 12, Al. Si 9 Cu 3, ADC 12, A 380…
Die-Casting Workshop Training Area on Site Centralized Melting Furnace 1600 Ton Die-casting Machine X-Ray
Die-Casting Workshop Mould Heater Trimming M/C Automatic Sand Blasting
Die-Casting Products Automotive Products Electric Iron Automotive Products Telecommunication Products
Precision Machining Equipment & Capability Des Brand Axis Total Vertical CNC Machine HASS, Brother 4 26 Sets Vertical CNC Machine HASS, Brother 3 49 Sets Horizontal CNC Machine HASS, Baoji, Goodway N/A 38 Sets Tool Presenters PARLEC N/A 1 Sets Size Length Depth Width Precision Max 1080 mm 580 mm 420 mm ± 0. 002 Material: Brass, Aluminum, Stainless Steel, Magnesium
Precision Machining Workshop
Precision Machining Products ØUsed in: Aerospace ØRaw Material: –Silicon- aluminum alloy –Silicon (70%~90%) –Al (30%~10%) ØCharacteristic of Material: –Fragile –High wear rate of cutting tool
Precision Machining Products Ø Used in: High Speed Railway ØRaw Material: –Graphite alloy –Graphite 87% –Al 13% ØCharacteristic: –Fragile –High wear rate of cutting tool
Precision Machining Products Telecom Products Power Generation Products
Stamping Equipment & Capability Machine Brand Tons Process Qty Stamping SEYI 200 T Progressive/Single 1 Stamping SEYI WORLD SEYI CHIN FONG WORLD 160 T Progressive/Single 125 T Progressive/Single 110 T Progressive/Single 80 T Progressive/Single 2 1 1 2 6 2 2 Stamping MICRON 40 T High Speed 1 Stamping SEYI 35 T High Speed 1 Total 19 Raw Material: Steel, Copper, Aluminum
Punching/Stamping Workshop Single Punch Line Progressive Punch Line
Punching/Stamping Workshop High Speed Punch
Main Punching/Stamping Products TV, PC Parts Tel-Communication Parts Automotive Parts
Secondary Operations Ø Ø Ø Ø Ø Deburring Sand Blasting FIP Dispensing Spot Welding Ultrasonic Cleaning Wire cutting Tapping Sawing Assembly line
Secondary Operations Spot Welding Line Ultrasonic Cleaning line
Secondary Operations Assembly Line Sand Blasting line
Quality Objectives – Customer Satisfaction > 95 – On-Time-Delivery >98. 5% – DPPM level: Ø Telecomm ≤ 3, 000 DPPM Ø High Speed Rail ≤ 500 DPPM Ø Automotive ≤ 40 DPPM Ø Aerospace = 0 DPPM – COPQ ≤ 0. 5% JIT Mfg. Total Quality People Involvement
Quality Assurance TS 16949:Certified in Oct. 2008 ISO 9001 -2008: Certified in Jun. 2003
Quality Capability Ø We are able to perform the following tools per customer or product requirements: – – – – APQP PPAP FMEA SPC Cpk MSA DOE PDCA
Main Quality Assurance Equipments Main Measuring Instruments Description Qty Reliability Testing Instruments Description Qty CMM 2 Thickness Tester 2 Profile Projector 1 Surface Roughness Tester 1 2. 5 coordinates measuring machine 1 Digital Electric Conduction Instrument 1 X-RAY M/Cr 1 Surface Roughness Comparison Specimen 1
Measuring Instrument CMM Optical 2. 5 Coordinates Hardness Profile Projector Concentricity X-Ray
R&D Engineering Team Ø Total engineering team has 36 Engineers. Ø Experienced Engineers, with 30 years of CNC machining and design of tooling & Fixture, And 20 years of die-casting Ø CNC Prototype and design of Tooling & Fixture capabilities Ø Engineering Tools: Pro-E, Solidworks, Auto-cad, Mastercam, Edge CAM Ø Project team for each customer to support product start-up and to ensure speed and quality
Project Management Project Scheduling
Project Management Day Day Summary for Project Management in 2011
Engineering Design Capability Design for Air-actuated Jaw Design for Inspecting tool Design for Air-actuated Jaw Design for Assembly
CAM Capability
Summary of Our Strengths Ø Be able to provide either single manufacturing process or one stop total solution for customers for below process: – – – Tooling, fixture design and manufacturing. Die-casting CNC machining Sheet metal and Stamping Surface Treatment Assembly Ø Flexible on the demand, rich experience to deal with both low-volume , high-mix or high volume, low Mix manufacturing. Ø Be able to deliver high level quality products or service. Ø Quick response & short ordering lead time. Ø Experienced engineering team, can contribute to both product or manufacturing process design. Ø Dedicated project team to ensure your business requirements are well take cared of.
Appendix Lean & Operations Achievements of Yida
Our Operation System – 5 S Clean & Orderly Tool Crib Room - Cutting Tool Holders, Cutters & Fixtures
Our Operation System - 5 S Labeling Cabinet With Index Outside Functionally Segmented Operating Table Collect Chuck Marked Inspection Table
Our Operation System - TPM Everyone Takes Ownership for Equipment
Our Operation System - Quick Changeover Pre-Set Up to Reduce Inner Set up Time Use Air-actuated Jaw to finish the clamp in one time instead of install & uninstall 6 screw one by one One Switch To Complete Clamping & Loosing
Our Operation System - Mistake-Proofing The Poka-yoke Pins Wrong After Improvement Before the change, the scrap rate is 3%, after add the mistakeproofing tools, the scrap rate reduced to 0. 286%. Right
Our Operation System - Mistake-Proofing The Poka-yoke Pins Before Improvement After Improvement Before the change, the scrap rate is 3%, after add the mistake-proofing tools, the scrap rate reduced to 0. 286%.
Our Operation System - Visual Management Visual Performance of Prodn. Visual Line Overall Status Visual Performance of R&D Visual Non-Conformance
Our Operation System - Visual Management Visual M/C Status Visual Output Status of Each M/C Visual Stock Information Visual Certified Operators Visual M/C Maintenance Info.
Our Operation System – Kaizen System
Our Operation System – Standard Work Standards of Meeting Room Standard Work for Leaders Standard Work for Employee
Mass OTD to Customer in 2011 100% 97% 93% 98% 99% 98% 98% 99% 99% Apr May Jun Jul Aug Sep Oct Nov Dec 80% 60% 40% 20% 0% Jan Feb Mar
FA OTD to Customer in 2011 100% 93% 92% 90% 92% 88% 85% 88% 90% 80% 60% 40% 20% 0% Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
CPPM in 2011 1500 1350 1200 1108 1050 900 750 600 450 500 419 300 216 150 0 Jan 12 Feb Mar 172 83 65 Apr May Jun Jul 31 Aug 200 118 Sep 110 100 Oct Nov Dec
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