www spellmanhv com The Power of Innovation Main
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“The Power of Innovation”
Main Entry: Monoblock® Pronunciation: mä-nō, bläk Function: noun 1) Spellman High Voltage Electronics registered trademarked name for a series of turnkey X-Ray sources comprised of a high voltage power supply, filament power supply, control electronics and integrated X-Ray tube packaged in a simple, cost effective assembly used in various security, medical and industrial X-Ray analysis applications.
Benefits of Spellman Monoblock® Technology 160 k. V @ 200 watt Monoblock® Carry-On Baggage Screening ● Internal X-Ray tube, eliminates maintenance issues with external HV cables/connecters ● Power Factor Corrected, minimizes input power requirements ● Universal Input circuitry accepts a wide variety of worldwide input voltages ● Sealed, leak-free tank can be mounted in any physical orientation ● Unique radiation shielding, very low X-Ray leakage with minimal additional weight ● Standard digital interface simplifies communication and system integration
Typical Applications ● Explosive Detection Systems ● Carry On Baggage Screening ● Checked Baggage Screening ● Medical CT Scanning ● Dental CT Scanning ● Bone Densitometry ● Food Inspection ● Fill Level Confirmation ● Product Inspection ● Thickness Gauging ● NDT
Typical Monoblock® Specifications: 150 k. V @ 450 watt Monoblock® Food and Product Inspection X-Ray Tubes: Beam Parameters: Target Angles: Focal Spot: k. V Range: Emission Current Range: Duty Cycle: k. V Line Regulation: m. A Line Regulation: k. V Load Regulation: Ripple: Temperature Stability: Rise Time: various major vendors cone beam up to 40°, fan beam up to 110° by 10° 12° to 45° 35 microns to 3 mm by 3 mm 10 k. V to 200 k. V up to 10 m. A pulse and continuous mode 0. 1% from 0. 2% to 1% 25 ppm to 200 ppm 100 m. S to 60 seconds
Design Engineering: 160 k. V @ 480 watt Monoblock® CT Based EDS Security System ● Decades of experience designing Monoblock® X-Ray Sources ● Extensive design skills with liquid, solid and gas high voltage insulation media ● Unparalleled expertise in high voltage packaging and thermal management skills ● State of the art DSP and FPGA based digital control and interfacing capabilities Monoblock® Design Laboratory CAD Simulation Digital Design Laboratory
Compliance Certifications: 130 k. V @ 65 watt Monoblock® Micro Focus Inspection ● X-Ray leakage no greater than 0. 5 m. R/hr at 5 cm outside the external surface per FDA 21 CFR 1020. 40 and OSHA 29 CFR 1020. 96 ● Compliant to European EMC 2004/108/EEC for radiated/conducted emission and LV 2006/95/EEC safety directives. ● Designed to meet UL 61010 -1 or UL 60601 -1 and CAN/CSA-C 22. 2 No. 61010 or CAN/CSA-C 22. 2 No. 60101 -M 90 Compliance Verification
Manufacturing: 140 k. V @ 1 k. W Monoblock® Medical Cerebral CT Scanning ● Over 25, 000 Monoblock® X-Ray Sources manufactured and shipped ● LEAN Manufacturing results in timely, reliable and quality built product ● Spellman designed and fabricated tank assembly guarantees leak free performance Monoblock® Work Cell Robotic Tank Welding Monoblock® Assembly
Dielectric Oil Processing: 150 k. V @ 330 watt Monoblock® Pre-scanner for EDS System ● Oil is processed using filtering, heat and vacuum to obtain superior voltage insulation capabilities. ● A priority oil distribution process flushes the unit, fills it with processed oil and evacuates any trapped air from the tank. ● Monoblock® units are sealed using an internal bladder to accommodate oil expansion so insulating oil is not subjected to environmental exposure. Oil Processing Equipment Tanks Being Filled Oil Processing Equipment
Automated Test Fixtures: 160 k. V @ 480 watt Monoblock® Baggage Security Screening ● Custom designed automatic test fixtures streamline the test process ● Automatic execution of X-Ray tube seasoning, data gathering and Burn-In ● Automated testing reduces cost and process time assuring consistent results Unit Prepared for Test Operator Assisted Test System (OATS) Various OATS Setups
Robotic X-Ray Leakage Testing: 150 k. V @ 560 watt Monoblock® Bone Densitometry, NDT, Dental CT ● Robotic X-Ray leakage survey stations assures accurate radiation scans ● Beam port covered, unit operated at full power and all surface areas are measured ● Computerized X-Ray leakage “maps” can be generated ● Automated testing reduces cost and process time, assuring consistent results Unit Prepared For Testing Leakage Radiation Test Cell Radiation Mapping
LCC Manufacturing Capabilities: Spellman Mexico ● Subassemblies fabricated for Monoblock® units include: Magnetics, High Voltage and Control Printed Circuit Boards and Wiring Harnesses ● Finished subassemblies are transferred to NY for final top level Monoblock® assembly. Spellman China ● Local fabrication and assembly of Monoblock® X-Ray sources at Spellman’s Suzhou facility. ● Comprehensive Sales and Service capabilities supporting China and the surrounding markets.
XRB 80: 80 k. V @ 100 Watt 80 k. V @ 100 watt Monoblock® Plating Measurement, Food Inspection, Fill Level and Security Applications ● Compact size, only 9. 6˝L X 7. 6˝W X 7. 0˝H (243. 8 mm x 193. 0 mm x 177. 8 mm) ● Lightweight and cost effective ● Fan or cone shaped beam pattern available ● Unit can be mounted in any physical orientation ● Analog and standard RS-232 digital interface
XRB 100: 100 k. V @ 100 Watt 100 k. V @ 100 watt Monoblock® Plating Measurement, Food Inspection, Fill Level and Security Applications ● Compact, lightweight and cost effective design ● Fan shaped beam pattern ● 0. 8 mm X 0. 8 mm (IEC 336) focal spot ● Unit can be mounted in any physical orientation ● Analog and standard RS-232 digital interface
XRB 202: 160 k. V @ 200 Watt 160 k. V @ 200 watt Monoblock® Carry On and Checked Baggage Inspection, Product Inspection • Compact and Lightweight • Universal Input, Power Factor Corrected • Can Be Mounted In Any Physical Orientation • Analog Monitoring • RS-232 Digital Interface
Monoblock® Catalog
Carry-On Baggage Screening Food and Product Inspection CT Based EDS Security System Micro Focus Inspection Medical Cerebral CT Scanning Pre-scanner for EDS System Baggage Security Screening Bone Densitometry, NDT, Dental CT Thickness Gauging Food Inspection, Fill Level and Security Applications
Spellman’s extensive offerings of standard Monoblock® X-Ray Sources provide solutions for a wide range of applications. We welcome the opportunity to review unique requirements needing custom designed application specific solutions. Contact a Spellman Sales professional to see how we can put the power of Monoblock® technology at work for you.
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