Wipro Infrastructure Engineering About Wipro confidential 2 Wipro
Wipro Infrastructure Engineering
About Wipro © confidential 2
Wipro Enterprises (P) Limited IT PRODUCTS & WIPRO INFRASTRUCTURE SERVICES ENGINEERING IT • Hydraulics BPO • Aerospace • Additive Manufacturing R&D Services • Water Treatment • Automation Solutions Consulting Services WIPRO CONSUMER CARE & LIGHTING • Personal Care Products • Wellness Products • Home Care Products • Domestic & Commercial Lighting and switches • Modular Office Furniture Wipro Limited WIPRO LIMITED • • IT BPO R&D Services Consulting Services © confidential 3
Wipro Infrastructure Engineering About Us Wipro is a multi-business group headquartered in Bengaluru, India © confidential 4
Wipro Infrastructure Engineering 40+ 2000+ 15 Years of manufacturing excellence Global Workforce Manufacturing facilities across 4 continents © confidential 5
Our leadership Pratik Kumar Chief Executive Officer Business Hydraulics R. Vasudevan Global Sales Prasanna Simha Global Operations Water Treatment Geographies Additive Manufacturing T M Nagarajan Wipro Water Corporate functions Automation Solutions Ajay Parikh G Sundararaman Rajib Ghosh Eric Olson Wipro 3 D WIN Automation Europe, Middle East and Africa U. S. A R. Swaminathan Finance Aerospace Jan Nilsson Ronen Givon Srinivas Devareddy Global Engineering Wipro Givon Aerospace, India Dr. Joseph Thomas Brazil Isaac George Human Resources *Chief Financial Officer – Wipro Enterprises (P) Ltd and Wipro Infrastructure Engineering © confidential 6
Hydraulics © confidential 7
Product Range Single and Double Acting Cylinders • • • Bore 25 mm to 500 mm Stroke Up to 10, 000 mm Working Pressure Up to 400 bar Suspension and Hoist Cylinders • • Tonnage Up to 100 T Application Off Highway Trucks, Gas Hydraulic System for Articulated Haulers Telescopic Cylinder/Kits For Tippers • • • Front End Tipping Up to 6 Stages Under Body Tipping 2 – 11 Stages Application Tonnage Up to 90 T Mounting Types Eye type, Cover tube, Trunnion type Accessories for Kits Pumps, Valves, tanks, Hoses Industrial Hydraulics Custom designed Hydraulic Cylinders and Systems • • Bore ID Rod OD Stroke Operating pressure 200 -500 mm 100 -250 mm 2000 -8000 mm Up to 250 bar © confidential 8
Hydraulics for every application Construction & Earthmoving Material/Cargo Handling & Forestry Farm & Agriculture • • • • • Excavator (Mini, Midi and Large) Backhoe Loader Wheel Loader Motor Grader Dozer Dumper Loader Cranes Forestry Equipment Container Handler Fork Lifts Tail lifts Hook Lifts and Refuse Collector Tele Handler Aerial Works Platform Harvester Sprayer Planter Tractor Steering and Attachments Sugarcane Transporter Truck Hydraulics Mining & Special Applications Industrial Hydraulics • • • • Front End and Under Body Tipping Gears Truck Steering Cabin Tilt Cylinders and Latches Carrier Refuse Trucks 3 Way Tipping System Aggregates Underground Haulers and Loaders Surface Drill Rigs Windmills Defence Applications Process plants (steel, aluminum and others) Stationery mining equipment Sluice and dam gate cylinders Bulk material handlers - stacker re-claimer Hydraulic power plants © confidential 9
Global Sales Profile Construction and Earthmoving Europe 41% 46% Material/Cargo Handling and Forestry 31% Business Segments Farm and Agriculture Global Sales Global (FY 2016 -17) Sales Asia 55% 3% 6% 14% Mining and Special Applications Americas 4% Truck Hydraulics Figures based on FY 2017 -18 © confidential 10
Global Reach Europe EUROPE Pernio – Finland Bispgarden – Sweden Ostersund – Sweden Rm Valcea - Romania India Pernio – Finland • • • Bengaluru Forestry Mining Demountable Truck Tipping Solutions • USA Chambersburg Hindupur – 1 Material/Cargo Handling Forestry INDIA Bengaluru Chennai Hindupur (Plant 1) BRAZIL Bispgarden – Sweden • Material Handling Truck Tipping Solutions Aggregates • • Ostersund – Sweden • • Construction and Earthmoving Tech Centre and Protoshop • Material/Cargo Handling Hindupur ( Plant 2 ) Piracicaba • Hindupur – 2 • • Feeder plant for piston rod manufacturing Chrome plating Skelleftea – Sweden • Tech Centre and Protoshop Chennai • • Material Handling Construction and Earthmoving Farm and Agriculture Construction and Earthmoving • • Rm Valcea – Romania USA Brazil Chambersburg Piracicaba • • • Material Handling Construction and Earthmoving Aerial Works Platform Farm and Agriculture Construction and Earthmoving Material Handling © confidential 11
Design Engineering and Validation 60+ 8000+ 1000 Engineers Successful designs Diverse applications Design processes driven by Six Sigma methodologies Optimised by analytical and simulation tools like Finite Element Analysis (FEA) using Ansys, Creo Simulate etc. Supported by the latest 3 D modelling, design and product management tools such as PTC Creo, Windchill PDM Link etc. Test rigs to determine Functionality, Reliability and Endurance • Pulse testing • Back-to-back testing • Bell crank • Steering simulation • Forklift test simulation • High temperature cycling © confidential 12
Manufacturing Process Lean and Flexible Manufacturing Systems Mechanized Assembly Continually invest in world class facilities, latest technologies and equipment Build quality into the product through processes and improve product reliability Automated Testing Lean and flexible manufacturing systems are deployed with robotic welding, automated washing stations, mechanized assembly and testing in a controlled environment Critical manufacturing processes are done in- house © confidential 13
Quality Management ISO 9001 ISO 14001 OHSAS 18001 TS 16949 Two integral dimensions of our quality • Consistency • Continuous Improvement Corrosion resistance: Standard: 100 hrs – Rating 10 Component cleanliness up to NAS level 7 Wipro plants are powerhouses of sophisticated technology and manufacturing know-how. Robust process for supplier selection and supplier quality management Superior rating to meet specific customer requirements through chrome plating process © confidential 14
Customers Construction and Earthmoving • • • • Caterpillar CNH Deere Hitachi Escorts Hyundai JCB Kobelco Kraneks Kubota Mahindra and Mahindra Wacker Neuson Sany Tata Hitachi Terex Volvo Material/ Cargo Handling and Forestry • • • Cranab Haulotte Hiab • HMF • JLG • John Deere • Kalmar • Kion Group • Kobelco Cranes • Komatsu Forest • Komatsu Forklift • Liebherr • Manitou • Multilift • Ponsse • TIL • Toyota Material handling • Zepro Truck Hydraulics Solution • • • • Ashok Leyland Bharat Benz Dautel Geesink Norba lstrail KH-Kipper Mahindra and Mahindra NTM SAWO Sorling llsbo Tata Motors VECV Volvo Walser Farm and Agriculture • • • AGCO Carraro CNH Kubota Mahindra and Mahindra Vaderstad Valtra John Deere Horsch Stara Mining and Special Applications • • Epiroc Sandvik Mining and Construction © confidential 15
Aerospace © confidential 16
Aerospace Dedicated manufacturing facilities for Actuators, Aero structures and Precision Engineered Components Long term agreements in place with leading OEM’s - Boeing, IAI, Lockheed Martin, Northrop Grumman and Global Tier-1 Suppliers for development and manufacture of Precision structural parts, Landing gear and Power Door Opening Systems actuators and Utilities Facilities and supply chain partners certified by various global players such as Boeing, Lockheed Martin, Messier Bugatti Dowty, UTAS, Liebherr and CESA USA Everett Transfer of technology agreement with CESA-Spain (a subsidiary of Airbus group) ISRAEL Haifa INDIA Bengaluru © confidential 17
Capabilities and Products Capabilities • • • Diameters up to 250 mm Actuators / parts up to 1, 500 mm long Assembly & Testing Machining - max length 6500 mm Hot Forming - max length 1000 mm Manufacturing Infrastructure • • Mill Turn / Turn Mill Centers Deep Hole Drilling Machine Vertical Honing Machine Gantry type Machining Centers FMS Machining Centers CNC Bending Machines Ultrasonic Washing & Vapor Degreasing Assembly & Testing • • • Hydraulic components Machining TI & SS Machining AL Sheet Metal Airframe Assemblies NADCAP Certified • • NDT Facilities (FPI/MPI) Stress Relieving & Hardness Checking Painting Heat Treatment Shot Peening Anodizing Etching Products • • • Actuators - Cylinders & Pistons Turn mill Complex components Liquid Reservoirs Manifold / Valve Blocks Ti Hot formed parts © confidential 18
Customers Boeing Rheinmettal Defence Lockheed Martin Liebherr Northrop Grumman CESA Triumph Group Inc. UTC Aerospace Systems GKN Korean Air Thales IAI Tecnobit IAI ELTA Systems Ltd. DIEHL Aerospace MBDA Missile Systems Rafael Elbit Systems © confidential 19
Additive Manufacturing © confidential 20
Wipro 3 D Leading provider of metal additive manufacturing solutions and services Additive Manufacturing Solutions • Additive Manufacturing Consulting: Design & Adoption • Research & Development Solutions • Prototyping & Manufacturing Services • Set Up & Operations of Captive AM Centres Industry Segments • Aerospace • Healthcare • Oil and Gas • Industrial • Space • Automobile • Defence • Nuclear © confidential 21
Additive Manufacturing Value Delivery Improve Functional Performance Achieve Monolith Design Avoid Metal Joining Techniques Cost Effective Iterations Obsolete/Legacy Parts Out Of Production Better Mechanical Properties Material Workability Issues Flexible Production Maintenance, Repair, Overhaul Achieve Superior Topology & Complex Geometry Supply Chain Issues Faster Design Iterations Customization Weight Reduction Imperatives Optimized Post Processing Tool-less Production (Quick Batch Production) Response Time & Design To Realize Time © confidential 22
Competencies Capacity Engineering Design Adequate manufacturing capacity and access to idle capability in the ecosystem to assure customers of timely delivery of required volumes / parts. Deep understanding of the industry, components, design capability and component awareness. Additive Design Test and Validation Certifications Build strategy and planning, design optimization, build orientation, parameter optimization, post processing complexity, volume considerations, functional performance and opportunity for value creation. Part Prove outs, design of experiments working with prestigious academia, and work with clients to run performance tests. Build Technology Research Custom parameter development, custom metal powder development, adapting new alloys to AM, post processing. Post Processing In-house / access to multiple build technologies: Metal Sintering, Electron Beam Melting, Laser Enabled Net shaping and Hybrid machines with multiple build volumes, speeds and applications. In house and augmented capabilities for various post processing techniques including HIPing, Micro Machining, Abrasive Flow Machining etc. © confidential 23
Water Treatment © confidential 24
Wipro Water Leading system integrator providing highly customized water solutions for diverse and large scale industrial water requirements. 500+ 350+ 25+ Global Customers Projects Executed Industry Segments Product portfolio • • • Wastewater Treatment and Recycle System Storage & Distribution System Microbial Reduction Oil & Water Separator System Cooling Tower Management System • • • Desalination System Pre-treatment (Clarification/Filtration) Zero Liquid Discharge Solutions Sustainable & Decentralized water treatment system Post Water Treatment System © confidential 25
Products Standard Products A wide range of pre-engineered, factory assembled and tested standard products • Filters (MGF, ACF & DMF) • Softeners • Resin based DM plants • Ultra Filtration skids • Reverse Osmosis (RO) plants Customized Integrated Plants and Systems End-to-end, custom designed integrated plants and systems for diverse industries based on site conditions and requirements, using technologies like: • • • Clarifiers and Flocculators Dual Media, Sand, Activated Carbon, and Side Stream Filters Resin and Nano Filtration based Softeners Ultra Filtration System Reverse Osmosis Systems Effluent Treatment Plants • • • Sewage Treatment Plants Electro De-ionization Systems Chemical Dosing Systems Oil Water Separator Systems Thermal Evaporators for Zero Liquid Discharge Solutions Sludge Thickeners – Centrifuge, Belt and Filter Press © confidential 26
Automation Solutions © confidential 27
Automation Solutions Industrial Automation Solutions that enable companies in the discrete manufacturing sector to be automated, digitized and smart. Design and implement smart automation solutions that integrate physical systems with digital systems Factory Automation Smart Factories Integrated Hardware Solutions Digital and Visual Factories Smart Products Io. T and Telematics Solutions Smart Sensors In-built processors & analytics © confidential 28
Advantages Capacity Capability Competency Enhanced productivity Consistent quality Operator re-skilling Scalable to global volumes Global competitiveness Real time monitoring of performance © confidential 29
Joint Venture Wipro Kawasaki © confidential 30
Wipro Kawasaki Precision Machinery Pvt Ltd. is a joint venture between Kawasaki Precision Machinery Company and Wipro Infrastructure Engineering to manufacture hydraulic pumps for excavators in India Products Hydraulic pumps for 7 – 20 tons excavators Capacity 8000 pumps/year © confidential 31
Strategy and Goal Innovation Business Excellence Leadership in Engineering, Technology and Quality Partnering customers across the globe Scalability Leverage Global Delivery and Global Engineering model © confidential 32
Values we live by Be passionate about clients’ success Treat each person with respect Be global and responsible Unyielding integrity in everything we do © confidential 33
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