Welding Equipment UVU CRT 2009 Welder o The

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Welding Equipment UVU CRT 2009

Welding Equipment UVU CRT 2009

Welder o The welder used in the Spanish Fork High Collision Repair Shop is

Welder o The welder used in the Spanish Fork High Collision Repair Shop is a 135 amp wire feed Metal Inert Gas (MIG) welder. UVU CRT 2009

Shielding Gas o A 75% Argon 25% Carbon Dioxide (C 25) gas is used

Shielding Gas o A 75% Argon 25% Carbon Dioxide (C 25) gas is used to protect the weld puddle from contaminates. o This mix gives a quality flat weld that is beneficial for collision work. UVU CRT 2009

Gas Regulator o This is the pressurized gas regulator. o The optimum flow setting

Gas Regulator o This is the pressurized gas regulator. o The optimum flow setting is 17 cubic feet/minute. UVU CRT 2009

Inside the Welder o. 023 Continuous Wire Spool. o Leads to reverse the weld

Inside the Welder o. 023 Continuous Wire Spool. o Leads to reverse the weld polarity. o Wire Tension Control UVU CRT 2009

Welding Gun Assembly Contact Tip Gas Nozzle Liner . 023 Wire UVU CRT 2009

Welding Gun Assembly Contact Tip Gas Nozzle Liner . 023 Wire UVU CRT 2009 Gas Diffuser

Contact Tip o Wire feeds through the contact tip which provides the electrical contact.

Contact Tip o Wire feeds through the contact tip which provides the electrical contact. o The contact tip is a wear item that should be replaced occasionally. UVU CRT 2009

Gas Nozzle o Used to focus the shielding gas over the weld puddle. UVU

Gas Nozzle o Used to focus the shielding gas over the weld puddle. UVU CRT 2009

Wire Liner o The wire feeds through the liner to the contact tip. o

Wire Liner o The wire feeds through the liner to the contact tip. o The liner is also a wear item that should be replaced when the wire feed is irregular. UVU CRT 2009

Welding Pliers o Combination style pliers for cutting welding wire and tightening contact tips

Welding Pliers o Combination style pliers for cutting welding wire and tightening contact tips etc. UVU CRT 2009

Clecos o Reusable blind rivet system used to secure overlapping panels. UVU CRT 2009

Clecos o Reusable blind rivet system used to secure overlapping panels. UVU CRT 2009

Air Drill o Drill 1/8” holes for the Clecos. o Drill 5/16” holes for

Air Drill o Drill 1/8” holes for the Clecos. o Drill 5/16” holes for spot welds UVU CRT 2009

Cut Off Tool o Abrasive disc used to cut sheet metal panels. UVU CRT

Cut Off Tool o Abrasive disc used to cut sheet metal panels. UVU CRT 2009

Tin Snips o Aviation tin snips allow right and left hand cuts without deforming

Tin Snips o Aviation tin snips allow right and left hand cuts without deforming the metal. UVU CRT 2009

Roloc Angle Grinder o Roloc discs are designed to remove surface contaminates from the

Roloc Angle Grinder o Roloc discs are designed to remove surface contaminates from the metal without thinning the metal. UVU CRT 2009

Panel Crimper o Used to crimp the edge of the panel for an offset

Panel Crimper o Used to crimp the edge of the panel for an offset lap weld. UVU CRT 2009

Vice Grips o Holding and securing panels for welding. UVU CRT 2009

Vice Grips o Holding and securing panels for welding. UVU CRT 2009

Metal Hole Punch o 5/16” Metal Hole Punch. o Used for making holes in

Metal Hole Punch o 5/16” Metal Hole Punch. o Used for making holes in sheet metal for plug welds. UVU CRT 2009

Welding Tools o These are the basic tools that will be used to perform

Welding Tools o These are the basic tools that will be used to perform the welds required for completion of the welding and cutting steel module. o We will discuss there correct use in the lab portion of the class. UVU CRT 2009

References o Miller Electric Mfg. Co. Education. http: //www. millerwelds. com/education/library. html, 2006. o

References o Miller Electric Mfg. Co. Education. http: //www. millerwelds. com/education/library. html, 2006. o Lincoln Electric Co. Lincoln Welders. http: //www. lincolnelectric. com/, 2006. o Inter Industry Conference on Automotive Collision Repair. I-CAR Online Training. http: //www. i-car. com/, 2006. UVU CRT 2009