Welcome to BESST Back 2 Basics Breakfast Meeting

Welcome to BESST Back 2 Basics Breakfast Meeting Tuesday 21 April 2015 Twitter: #besstb 2 b BESST partners with Telford & Wrekin Council

Scrap Plastics

Polystyrene Block Packaging

Construction Film

Hard Plastic

Redundant Packaging

Stadco BESST presentation April 2015 Energy Kaizen Event Overview Simon Randall – Head of EHS Jacky Wilkinson – Group Purchase Manager Non Production BESST Event Tuesday 21 April 2015

Stadco UK Overview Who we are § Stadco is a Tier 1 supplier of automotive Body-in-White products and services § Core capabilities are aluminium and steel stampings and assemblies § Serial parts production solutions provided from low to high volume Private and Confidential 9

Stadco UK Overview – UK Coverage Locations 4 Powys Castle Bromwich Shrewsbury Stadco sites OEM locations 60 miles radius Telford Private and Confidential 10

Telford Facility § Pre 1989 Part of GKN Sankey § 1989 – 1994 Venture Pressings § 1994 – 2011 Ogihara § February 2011 Stadco Telford § Site purchased due to Stadco’s rapid growth Group Eng Office Gate house T 1 Group office T 2 Group Car park BAE

Employees 1000

Management systems Effective EMS. ISO 14001 at each site

Annual Spend on energy £ 2. 9 m Increasing to £ 3. 7 m Not Sustainable!

Strategy Engaging and interactive activity at each site. Energy Kaizen model

Energy Kaizen Business partner CMR were the business partner. Organisation and data capture. Facilitated the events

Energy Kaizen Executive Summary • • • Following Board approval, kaizen programme was planned and delivered between June and Aug 2014. Led by Site Facility Directors, kaizens were well attended. Teams quickly engaged in the tasks with excellent discussion, debate, good contributions from all. Typical kaizen agenda and photos of event illustrated below.

Energy Kaizen Participants Site Kaizen Teams 60

Investment £ 250, 000 Support, Metering, Expertise

JDIs – JUST DO IT’S! 235 JDI’s 4% immediate saving today

Projects 63 Solar PV Lighting Compressed air Generation identified 689 total ideas generated!

Energy meters 140 meters in local areas

Benefits

Benefits • Launch platform for the energy strategy. • Raised awareness to all levels. • Company integration. • Positioned higher on the agenda. • Environmental protection • Cost savings

Benefits - £££ Savings £ 1. 7 m On a £ 4. 7 m Spend 2. 7 years payback

Benefits - Support On site energy consultancy & site energy champions

Benefits - % Savings 56%

Regulatory ESOS Work done by the kaizens will support ESOS assessment. Most of the data already collected!

Benefits - Corporate knowledge Metering Benefits

Next steps • • • Site roadshows ISO 50001 certification EEF Future manufacturing awards 2015 ISO 14001 2015 migration

Thank You • Questions? ?