Vibration Monitoring and Machine Protection Systems 1010 E

Vibration Monitoring and Machine Protection Systems 1010 E. Main St. , League City, TX 77573 Phone: 281 -334 -0766 Fax: 281 -334 -4255 www. stiweb. com / www. stiwebstore. com Power Generation

STI Vibration Monitoring Inc. About STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market. STI specializes in low cost alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable.

STI’s Strategy Provide our Customers with an easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by: • • • Allowing Customers to make use of existing PLC and DCS systems Making use of Existing Networks Modular Design Distributive Design Low Cost Keep it Simple (Kiss) “Simply the Lowest Cost Approach to Condition Monitoring”

What’s Changed ? Hardware • PLC and DCS Systems are faster, cheaper and more common. • Many Plants are upgrading to New DCS and PLC Systems. • HMI Systems like Wonderware available. People • • Vibration and machinery specialists are retiring, or spread out. A lot of specialty work is contracted. Engineers and Technicians are forced to be “Jack of All Trades”. Operators are being assigned more tasks. Users want smarter, simpler and easier to maintain systems. Users are more budget conscious. Engineers and Technicians are more computer oriented. Major machine flaws have been fixed. www. cmcpweb. com

Legacy Issues • • • Large centralized “Rack” based systems Control Room mounted Originally Capital Projects OEM supplied sensors All sensors wired to “Rack” Requires lots of instrument wire and conduit (2 x cost) • Large Racks do nothing that a PLC or DCS system cannot do! • Overall Values • Time Delay • Power up inhibit • OK Circuit • 99% not wired to “Shutdown” • Many are ‘Obsolete” www. cmcpweb. com

CMCP Monitoring Strategy PLC/DCS

Vibration Monitoring using PLC Advantages: • • • www. cmcpweb. com Low Cost (1/2 Legacy Systems) Simple to Install Can make use of existing sensors Distributive Architecture 4 -20 m. A noise free Digital to save wiring costs Choice of Protocol Easy repair and replacement Local Dynamic Signal w/BNC

CMCP 420 VT & CMCP 420 VT-T Loop Powered Vibration Transmitters “Simply, the Lowest Cost Approach to Machine Protection”

CMCP 420 VT-T Loop Powered, 2 wire Vibration Transmitter Features Include: · Solid State · Velocity Output · Loop Powered · Integral Accelerometer · 4 -20 m. A Output · 100 mv/g Dynamic Signal Output · 2 -2, 000 HZ · No External Housing Required · No Special Extension Cable – · Optional Bright LED or LCD Display w/ BNC · Optional BNC Adaptor · Optional Temperature w/LED Display w/BNC Adaptor

CMCP 420 VT-T Dual Parameter Loop Powered Vibration and Temperature Transmitter Features Include: · · · · · Solid State Velocity Output Temperature Output Loop Powered Integral Accelerometer 4 -20 m. A Output 2 -2, 000 HZ No External Housing Required No Special Extension Cable

CMCP 420 VT Series Accessories CMCP 420 EL CMCP 420 LED CMCP 420 BNC CMCP 203 CMCP 420 WF CMCP 420 XPHD

Why 4 -20 m. A? • • • ISA Standard 4 -20 m. A and 1 -5 VDC Standard Instrument Wire (pair) Extremely Accurate Low voltages (typically 24 VDC) Long distances can be handled • Voltage has resistance losses • 4 -20 m. A Current Constant anywhere on loop • Noise immunity • Instrument Technicians understand • Available IO Points

CMCP 500 Series Transmitters and Monitors

CMCP 500 Series Transmitters and Monitors CMCP 500 Transmitter CMCP 500 A Monitor Rated For Use In Hazardous Areas Class I Division II Groups B, C and D

CMCP 500 Series Transmitter and Monitor Configurations • • • • • CMCP 525 Acceleration CMCP 530 Velocity CMCP 535 Displacement (Velocity) CMCP 540 Displacement (EP) CMCP 545 Thrust Position (EP) CMCP 546 Absolute Vibration (EP/A) CMCP 547 Differential Expansion (TSI) CMCP 548 Case Expansion (TSI) CMCP 549 Valve Position (TSI) CMCP 560 RTD Temperature CMCP 565 Thermocouple Temperature CMCP 570 Solid State Temperature CMCP 575 Speed CMCP 580 Process Variable CMCP 585 Eccentricity (TSI) CMCP 590 Acceleration Enveloping CMCP 595 Buffer Accessory Module CMCP 797 Active Signal Buffer

CMCP 500 Series Transmitters Features Include: • • • • Single Channel Low Cost Class I Division II Rated CE Small Size Din Rail Mount 4 -20 m. A Output 24 VDC Powered OK Circuit Optional Filters Buffered Outputs (2) Selectable Ranges (5) All Popular Sensors and Transducers Easy Troubleshooting and Replacement

CMCP 500 Series Transmitters

CMCP 500 A Series Monitors Features Include: • All Features of Transmitter • 3 Alarms w/Relays • OK • Alert • Danger • Selectable Time Delay (. 1, 1, 3, 6 and 10 sec. ) • Latching or Non-Latching Relays • Reset Terminals • Trip Multiply (2 x or 3 x) • Outputs for Optional Display • Meets API-670 (American Petroleum Institute) • Easy Alarm Setup and Adjustment

CMCP 500 A Series Monitors

Standard Monitoring Systems

CMCP 5301 -E(M) Single Channel General Machinery Monitoring System Features Include: · · · · · Single Channel Bright Red LED Display Reset Button Low Cost 4 -20 m. A Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output

CMCP 5302 -E(M) Two Channel General Machinery Monitoring System Features Include: · · · · · Two Channel Bright Red LED Display Reset Button Low Cost 4 -20 m. A Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.

CMCP 5304 -E(M) Four Channel General Machinery Monitor The CMCP 5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP 530 A Monitors alarming in integrated velocity with a 100 m. V/g ICP Accelerometer input. Also Available with Stainless Steel Housing

CMCP 1000 Dual Limit, Single Channel Vibration Monitor Features Include: · Solid State Reliability · Class 1 Division 1 Rated · Integral Sensor (Optional External Sensor) · Two Levels of Alarm with Relays · True “OK” Circuitry with Relay · Adjustable Time Delays · Trip Multiply · 4 -20 m. A Output · Remote Reset · Optional Local Reset · Bright LED Digital Readout Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.

CMCP 5019 19" Rack Mounted 10 -Channel Monitor Features Include: • 19" EIA Rack or Panel Mount - 2 DIN High • Individual Bright Red LED or LCD Displays • OK, Alert, and Danger Relays - Meets API-670 • CE Approved • Terminals for Customer Wiring • Universal VAC Power • Optional -24 VDC Power Supply for Eddy Probes • Optional MODBUS or Ethernet TCPIP Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems

CMCP 500 Series Monitors LOW COST CONDITION MONITORING PACKAGES Custom Integration / Packaging · · · Custom Designs and Layout Displays (common or individual) Power Supplies Custom Enclosures (XP, Nema 4, 4 x) Intermediate Terminal Strips IS Barriers Field IO Interface Ethernet TCP/IP, RS-485 Interface Wireless Web Enabled Integration and Test (FAT)

Sensors and Accessories

CMCP 1100 Series Industrial Accelerometers Features Include: Standard CMCP 1100 High Temp. CMCP 1100 H Side Mount CMCP 1100 S · LOW COST (Only $99. 00 for 5 Meter System) · Small Size Case, 1/2” x 1. 05” · Small Footprint, 1/2” · Integral Cable (5, 10 or 20 Meters) · 100 m. V/g Sensitivity · 0. 32 Hz to 10 KHz Frequency Range (± 3 d. B) · Waterproof CMCP 1100 C M 8 Connector New!

CMCP 1300 Series Industrial Triaxial Accelerometers Features Include: · Low Cost · Small Size Case, 1. 5” x 0. 9” · Cable (5, 10 or 20 Meters) · 100 m. V/g Sensitivity per channel · 10% Accuracy · 0. 32 Hz to 10 KHz Frequency Range (± 3 d. B) · Waterproof New!

Accelerometer Accessories Mounting Pads Adhesives Motor Fin Mounts Extension Cables NPT Adapters Accelerometer Housing BNC Junction Boxes Piloted End Mill Intermediate Termination Boxes

CMCP 303 Triaxial Connection Box Features Include: · Low Cost · 2 and 4 Triaxial Accelerometers · 6 and 12 Ch. · Available in Fiberglass, Painted Steel or SS · Water Tight & Dust Tight · Provide convenient and safe access to Triaxial signals New!

CMCP 250 Accelerometer Mounting Kit 25 2 2 25 25 1 1 1 12 2 CMCP-200 -02 Mounting Pads CMCP-205 -01 Motor Fin Mount CMCP-205 -02 Motor Fin Mount CMCP-205 -03 Motor Fin Mount CMCP-205 -04 Motor Fin Mount CMCP-230 -01 1/4" x 28 UNF x 1/2" CMCP-230 -02 1/4" x 28 UNF x 3/4" CMCP-701 Spot Reamer CMCP-721 -02 1/4 x 28 UNF Tap Handle CMCP-211 Adhesive and Activator CMCP-212 Silicon Dielectric CMCP-213 Silicone Sealant CMCP-208 Mixing Nozzles CMCP-206 Adhesive Filler

Eddy Probe Accessories CMCP 801 · Meets API 670 external mounting specifications · 304 and 316 Stainless Steel · Provided with four 3/4" NPT Hubs · 3/4" or ½” NPT Case Entry · Machined aluminum · Threaded and slotted to insure position and stability CMCP 805 · Machined 304 Stainless Steel · ½” and ¾” NPT External Threads · ¼” x 28 and 3/8 ” x 24 Internal Threads CMCP 4190

CMCP 1210 Series Spring Loaded Temp. Sensors Features Include: • Tip Sensitive RTD or Thermocouple • For use to 260º C (500º F) • Adjustable Spring-Loaded Holder with Fluid Seal • Aluminum Connector Head – Optional XP Head

CMCP 610 Eddy Probe Calibrator Features Include: · Verify Voltage Output vs. Gap · For use with 5 mm & 8 mm Probes · Precision Micrometer · 4140 Target · Graph Paper & Excel Spreadsheet

Wireless Industrial Radios Features Include: Ethernet Model · · · Class I, Div II, Group’s A, B, C, D Superior noise immunity Frequency Hopping Worldwide Unlicensed 2. 4 GHz Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc. ) MODBUS RTU RS-485, RS-422, RS-232 32 Frequency Channels Up to 16 mile range w/ Hi Gain Antennas Can be extended with Repeaters 250 Kbps RF Data Rate Easy to Configure Lowers Cost of Wiring and Installation

CMCP 810 Electrical Runout Kit Features Include: · Oscilloscope · Optical Phase Reference Kit · Eddy Probe System · Power Supply · Magnetic Mounts · Custom Vice Grips · “Bucking” Amplifier · Hard Carrying Case · Optional Gauss Meter · Option Software

Custom Products and Integration

CP Products (Custom Products) • • Custom Enclosures Free Standing Cabinets Component Integration Drawing and Engineering Services Custom HMI Applications Custom Cables Specialty Sensors • Custom Enclosures • Free Standing Cabinets • Drawing & Engineering Services (Auto. CAD) • Custom Packaging (Kits) • Battery Powered Monitors • Wonderware HMI • Integration Services • Test and FAT

Cabinet / Panel Design and System Integration Over 250 integrated Custom Panels and Enclosures Customers Include: · · · · Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E. I. Dupont Ebara International. Baxter Wilson Unit 1 and 2 City of Portland, Oregon … and many more

Case Histories

Case History: Turbine Supervisory Instrumentation #1 Customer: Flagstaff Electric System Type: TSI System Location: Flagstaff, Arizona Salesperson: David Poffenbarger Year Installed: 2008/2009

Case History: Turbine Supervisory Instrumentation #1

Case History: Turbine Supervisory Instrumentation #2 Customer: Xcel Energy System Type: TSI System Location: Saint Paul, Minnesota, USA Salesperson: Frank Howard Year Installed: 2004/2006

Case History: Turbine Supervisory Instrumentation #2

Case History: Balance of Plant Customer: Ameren System Type: BOP FD/ID/PA Location: Newton, Illinois Salesperson: Frank Howard Year Installed: 2007/2008

Case History: Balance of Plant

Case History: Cooling Towers Customer: Direct Energy System Type: Cooling Towers Location: Bastrop Texas Salesperson: Matt Howard Year Installed: 2009

Case History: Cooling Towers

Case History: Cooling Towers 10 Cell Cooling Tower with Dynamic Output AEP Welsh, Texas

Case History: Hydro Turbine Generators Customer: Southern California Edison (SCE) System Type: Hydro Turbine Generators (13) Location: Big Creek, California Salesperson: Frank Howard Year Installed: Various

Case History: Hydro Turbine Generators

Case History: Coal Crushers Customer: Dynegy System Type: Coal Crushers 16/16/BOP Location: 2 Locations, Illinois, USA Salesperson: Gary Gbur Year Installed: 2004 / 2005 /2008 / BOP 2010

Case History: Coal Crushers

Case History: Coal Crushers After eight weeks STI was chosen to provide the wireless vibration monitoring solution, when the other vendor’s solution failed to provide reliable and continuous service. OSpi Historian

Case History: Kinetic UPS 2. 1 mw Customer: Satcon System Type: Kinetic UPS Monitoring System Location: Various Salesperson: Frank Howard Year Installed: 2004/2005/2006/2010

Case History: Kinetic UPS 2. 1 mw

Case History: Kinetic UPS 2. 1 mw Main Screen Alarm List Historical Trend Real Time Trend Setup

Who To Contact? Distributer Sales and Support: Matt Howard matthoward@stiweb. com 281. 334. 0766 ext. 1 Custom Applications/Technical Support: Mike Howard mhoward@stiweb. com 281. 334. 0766 ext 4 Accounting: Natalie Henderson nhenderson@stiweb. com 281. 334. 0766 ext 3 Order Status: Mark Tomlin mtomlin@stiweb. com 281. 334. 0766 ext 5 Purchase Online Quick and Easy at www. stiwebstore. com