Vibration Monitoring and Machine Protection Systems 1010 E
Vibration Monitoring and Machine Protection Systems 1010 E. Main St. , League City, TX 77573 Phone: 281 -334 -0766 Fax: 281 -334 -4255 www. stiweb. com / www. stiwebstore. com SALES TRAINING Vibration and Temperature Sensors, Transmitters, Monitors, Cables, Mounting Accessories, BNC Switch Boxes, Enclosures, Junction Boxes, Tachometers, Custom Panels and More….
STI Vibration Monitoring Inc. About STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market. STI specializes in low cost replacements and alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable and easier to maintain. STI supports Vibration Training, Education and System Maintenance by providing innovative Demonstration and Test Equipment.
STI’s Strategy STI 2017 Strategic Values: • Provide Affordable Vibration Monitoring Products for All Industries Worldwide. • Single Price Worldwide (No Special EP Price Lists). • Design and Manufacture Extremely Reliable Low Cost Products for Both Condition Monitoring and Protection Systems. • Make use of Modern Digital HMI Systems and Distributive Architecture. • Lower Customer Maintenance and Troubleshooting Costs through Design. • Make use of Customers PLC/DCS Systems where Possible to lower Ownership Costs. • “KISS” Principal (Keep it Simple ……. ) • Total Commitment to use a Representative/Distributor Sales Force. • Inventory for Fast Delivery and/or Quick Turnaround. • Design and Maintain an Informative and Educational Web Site for the Vibration Industry Worldwide. • Support Vibration Training, Education and System Maintenance by Providing Innovative Demonstration and Test Equipment.
STI “Simply the Lowest Cost Approach to Condition Monitoring and Protection Systems”
CMCP Monitoring Strategy PLC/DCS
STI Sales Condition Monitoring: • • Accelerometers Extension Cables BNC Boxes Installation Hardware End User Protection Systems: • • Sensors Transmitters for PLC/DCS Stand Alone Monitors Monitoring Systems Junction Boxes Installation Hardware Test Equipment End User OEM
CMCP 400 Series 2 - Wire Transmitters
Why 4 -20 m. A? • • • ISA Standard 4 -20 m. A and 1 -5 VDC Standard Instrument Wire (pair) Extremely Accurate. Low voltages (typically 24 VDC). Long distances can be handled. • Voltage has resistance losses. • 4 -20 m. A Current Constant anywhere on loop. • Noise immunity. • Instrument Technicians understand. • Available IO Points
CMCP 420 VT & CMCP 420 VT-T Loop Powered Vibration Transmitters “Simply, the Lowest Cost Approach to Machine Protection”
CMCP 420 VT Loop Powered, 2 wire Vibration Transmitter Features Include: · Solid State · Velocity Output · Loop Powered · Integral Accelerometer · 4 -20 m. A Output · 100 mv/g Dynamic Signal Output · 2 -2, 000 HZ ISO · No External Housing Required · No Special Extension Cable – · Optional Bright LED or LCD Display w/ BNC · Optional BNC Adaptor · Optional Temperature w/LED Display w/BNC Adaptor
CMCP 420 VT-T Dual Parameter Loop Powered Vibration and Temperature Transmitter Features Include: · · · · · Solid State Velocity Output Temperature Output Loop Powered Integral Accelerometer 4 -20 m. A Output 2 -2, 000 HZ No External Housing Required No Special Extension Cable
CMCP 420 VT(T) Accessories CMCP 420 EL CMCP 420 LED CMCP 420 BNC CMCP 420 WF CMCP 203 CMCP 420 XPHD
CMCP 422 VT(S) Series Loop Powered Transmitter The CMCP 422 VT Series are Loop Powered Vibration Velocity Sensors with a MS 2 Pin 5015 Connector that provide a 4 -20 m. A output that is proportional to the overall vibration in terms of velocity. Features Include: · Loop Powered 4 -20 m. A Output · CSA/UL (C+US) C 1 D 2 Approved · 2 Pin MS 5015 Connector · Optional M 12 or Integral Cable · Velocity Output · 4 -20 m. A Output · 10 -1 k. Hz ISO Standard
CMCP 422 AT(S) Series Loop Powered Transmitter The CMCP 422 AT Series are Loop Powered Vibration Acceleration Sensors with a MS 2 Pin 5015 Connector that provide a 4 -20 m. A output that is proportional to the overall vibration in terms of velocity. Features Include: · Loop Powered 4 -20 m. A Output · CSA/UL (C+US) C 1 D 2 Approved · 2 Pin MS 5015 Connector · Optional M 12 or Integral Cable · Acceleration Output (g’s) · 4 -20 m. A Output · 10 -5 k. Hz ISO Standard
Vibration Switches
CMCP-DVS Digital Vibration Switch Features Include: • • • Programmable 2 to 2, 000 Hz 2 levels of Alarm Red 0. 5” LED Display 5 Amp 230 VAC Relays Programmable Time Delay Latching or Non Latching Alarms 3 -Lug Mounting Internal IEPE Accelerometer True RMS Velocity Explosion Proof Optional External 4 -20 m. A Sensor Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.
CMCP 423 VTA Compact Vibration Switch Features: • Low Cost, Compact Vibration Switch • 4 -20 m. A and Relay Output • Vibration Velocity RMS • 1. 0 or 2. 0 Ranges (25. 4 or 50. 8 mm/sec) • 10 to 1 k. Hz Frequency Response • Adjustable Alarm Level (0 -100% Full Scale) • Adjustable Time Delay (0 -60 Seconds) • Locking Adjustments • 4 Pin Eurofast Connector • IP 67 Rated
CMCP 500 Series Transmitters and Monitors
CMCP 500 Series Transmitters and Monitors CMCP 500 Transmitter CMCP 500 A Monitor Rated For Use In Hazardous Areas Class I Division II Groups B, C and D
CMCP 500 Series Transmitter and Monitor Configurations CMCP 525 Acceleration CMCP 530 Velocity CMCP 535 Displacement (Velocity) CMCP 540 Displacement (EP) CMCP 545 Thrust Position (EP) CMCP 547 Differential Expansion (TSI) CMCP 548 Case Expansion (TSI) CMCP 549 Valve Position (TSI) CMCP 560 RTD Temperature CMCP 565 Thermocouple Temperature CMCP 570 Solid State Temperature CMCP 575 Speed CMCP 580 Process Variable CMCP 585 Eccentricity (TSI) CMCP 590 Acceleration Enveloping CMCP 595 Buffer Accessory Module
CMCP 500 Series Transmitters Features Include: • • • • Single Channel Low Cost Class I Division II Rated CE Approved Small Size Din Rail Mount 4 -20 m. A Output 24 VDC Powered OK Circuit Optional Filters Buffered Outputs (2) Selectable Ranges (5) All Popular Sensors and Transducers Easy Troubleshooting and Replacement
CMCP 500 Series Transmitters
CMCP 500 Series Transmitters
CMCP 500 Series Transmitters
CMCP 500 A Series Monitors Features Include: • All Features of Transmitter • 3 Alarms w/Relays • OK • Alert • Danger • Selectable Time Delay (. 1, 1, 3, 6 and 10 sec. ) • Latching or Non-Latching Relays • Reset Terminals • Trip Multiply (2 x or 3 x) • Outputs for Optional Display • Meets API-670 (American Petroleum Institute) • Easy Alarm Setup and Adjustment
CMCP 500 A Series Monitors
CMCP 500 A Series Monitors
CMCP 700 Series Signal Conditioning Cards
CMCP 700 S Slim Line Transmitters (SCM) Signal Conditioning Modules Features Include: • 12. 5 mm Wide for High Channel Count • -24 VDC Created Onboard for Proximity Probes • Selectable EU: English or Metric • Selectable Detection: RMS, Peak or Peak to Peak • Din Rail Mounted • Bipolar LED Power/OK • OK Circuit with LED • Buffered Output on Terminal • 5 Selectable Ranges • Single Level of Integration • Front Loading PCB
CMCP 700 S Slim Line Transmitters (SCM)
CMCP 700 S Slim Line Transmitters (SCM) Front Loading Board Allows for Easy Configuration Changes
CMCP 700 S Slim Line Transmitters (SCM) DIP Switch Configurable
CMCP 700 S Slim Line Transmitters (SCM) Specifications: CMCP 700 S-CV CMCP 700 S-RV CMCP 700 S-DC Type: Case Vibration Relative Vibration Thrust Position Electronic Temperature DC & TSI Functions Accelerometer or Velocity Sensor (4 m. A CC) Proximity Probe -24 VDC Provided Proximity Probe Electronic Temperature DC LVDT ISO 10 Hz to 1 k. Hz or ISO LF 2 Hz to 2 k. Hz 2 Hz to 10 k. Hz or 4 Hz to 10 k. Hz DC Sensor Type: Frequency Response: (Selectable) Accuracy: Standard Input: Selectable Ranges: 1% Full Scale 100 mv/g or 100 mv/in/sec (4 mv/mm/sec) 200 mv/mil (7. 87 mv/um) 10, 25, 50, 100, 200 mv/mil 0. 39, 0. 98, 1. 97, 3. 94, 7. 87 mv/um Proximity Probes 0 -5, 0 -10, 1 -5, 1 -6 Vdc 0 -1. 25 Vdc (10 mv/C Temp) 5, 10, 15, 20, 25 g’s 0. 5, 1. 0, 1. 5, 2. 0, 2. 5 in/s 12. 5, 25, 37. 5, 50, 62. 5 mm/s 5, 10, 15, 20, 25 mils 125, 250, 375, 500, 625 um 5, 10, 15, 20, 25, 50 mils 125, 250, 375, 500, 625, 1300 um -8, -12, -16, -18, -20 Vdc +1. 25, +4, +5, +10 Vdc Ok Circuit: LED Indication and drives 4 -20 m. A Output to <2 ma. Power: -24 Vdc Onboard +24 VDC Nominal (22 to 36 VDC) No Protection: Power/OK Indication Active Buffered Output on Screw Terminal RMS or Peak Engineering Units: Output EU: Outputs: Size: Weight: Mounting: Temperature (Operating) Temperature (Storage) Humidity: IP Rating: Certifications: Yes Bipolar LED (Red = Power, Green = OK) Buffered Output: Signal Detection Yes Reverse Polarity and Transient Protection Included Peak to Peak DC English or Metric (Selectable) Acceleration, Velocity or Displacement Mils/um 4 -20 m. A (Source) 600 Ohms Resistive 99 mm Long x 114. 5 mm High x 12. 5 mm Wide (3. 9” x 4. 51” x 0. 492”) 85 grams (3. 0 oz. ) 35 mm Din Rail -20 o. C to +80 o. C (-4 o. F to +176 o. F). -40 o. C to +95 o. C (-40 o. F to +203 o. F) 0 -95% Non-Condensing IP 20 CE, Ro. HS Thrust Position Temperature Or as Specified
CMCP 797 Buffer Module Features Include: • • • Low Cost Provides Terminations Finished Complete Look BNC Output for Analyzers Selectable Resistance Buffers CCD for Accelerometers Handles Most Sensors Up to 4 Buffered Outputs Selectable Bias Voltage Block CE Approved
Standard Monitoring Systems
CMCP 1000 Dual Limit, Single Channel Vibration Monitor · · · Solid State Reliability Class 1 Division 1 Rated Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4 -20 m. A Output Remote Reset Optional Local Reset Bright LED Digital Readout Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.
CMCP 1000 C Dual Limit, Single Channel Vibration Monitor · · · Solid State Reliability Class 1 Division 1 Rated Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4 -20 m. A Output Remote Reset Optional Local Reset Bright LED Digital Readout Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.
CMCP 5300 Series General Machinery Monitoring Systems Features Include: · 1, 2, 4 or 6 Channels · · · · · Optional LED Display (Switched or Individual) Alarm Reset Button Fiberglass, Painted Steel or Stainless Steel Enclosures 4 -20 m. A Output Per Channel Alert & Danger Alarm Per Channel Adjustable Time Delays Trip Multiply Transducer Fault Detection Buffered Transducer Output Integration Included
CMCP 5300 Series General Machinery Monitoring Systems Kits Ordering Information
CMCP 5300 K Series General Machinery Monitoring Systems Kits Features Include: · Same features as standard CMCP 5300 but includes sensors and cables Sensors: CMCP 786 A Cables: CMCP 602 L-32 -01 -01
CMCP 5019 19" Rack Mounted 10 -Channel Monitor Features: • • 19" EIA Rack or Panel Mount - 2 DIN High Individual Bright Red LED or LCD Displays OK, Alert, and Danger Relays - Meets API-670 CE Approved Terminals for Customer Wiring Universal VAC Power Optional -24 VDC Power Supply for Eddy Probes Optional MODBUS or Ethernet TCPIP Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems
CMCP-7500 MMS 32 Channel Machinery Monitoring System Features Include: • • • 7” Color Touch Screen 19” EIA Rack Mount 6 DIN 800 x 480 Resolution Easy Setup in Field CE and Class 1 Division 2 Approvals Built in Web Server (Remote Viewing) Four Alarms per Channel Meter and Bar Graph Displays Alarm and Event List 16 Pin Trending Email and SMS Text Alerts 10 Base T/100 Base Ethernet
CMCP-7500 MMS 32 Channel Machinery Monitoring System 7’” Color Touchscreen With HMI Buffered Output BNC Connectors 19” EIA Rack Mount
CMCP-7500 MMS 32 Channel Machinery Monitoring System Signal Conditioning Cards Up to 32 – 12. 5 mm Cards Field IO/Relays Ethernet TCP/IP Power Supplies Field Wiring Terminals Easy Troubleshooting and Repair with Complete Modular Replacement
CMCP-7500 MMS 32 Channel Machinery Monitoring System Meters Alarm & Events Mimics Trends Bar Graphs Setup
CMCP 7500 HMI Addon Package The HMI can be added to any standard monitoring system to provide a local operator interface
Accelerometers and Installation Accessories
CMCP 1100 Series Industrial Accelerometers Features Include: Standard CMCP 1100 High Temp. CMCP 1100 H Side Mount CMCP 1100 S · LOW COST (Only $99. 00 for 5 Meter System) · Small Size Case, 1/2” x 1. 05” · Small Footprint, 1/2” · Integral Cable (5, 10 or 20 Meters) · 100 m. V/g Sensitivity · 0. 32 Hz to 10 KHz Frequency Range (± 3 d. B) · Waterproof CMCP 1100 C M 8 Connector
CMCP 1300 Series Industrial Triaxial Accelerometers Features Include: · Low Cost · Small Size Case, 1. 5” x 0. 9” · Cable (5, 10 or 20 Meters) · 100 m. V/g Sensitivity per channel · 10% Accuracy · 0. 32 Hz to 10 KHz Frequency Range (± 3 d. B) · Waterproof
CMCP 700 Series Accelerometers and Velocity Sensors Features Include: · All Popular Models · · · · Standard and Compact Sizes Top and Side Exit Models Class 1 Division 2 Approved (C+US) MS 5015, M 12 or Integral Cable Optional Temperature Output Lifetime Warranty 140° Ext
CMCP 700 Series General Purpose (10%) Features Include: · 100 m. V/g ± 10% CMCP 786 A Top Exit CMCP 785 A Side Exit · 80 g Range · Class 1 Division 2 Approved (C+US) · Extended Temperature Range of 140°C · Optional Integral Cable or M 12 Connector · Optional 30, 50, 250 and 500 m. V/g Outputs · Lifetime Warranty
CMCP 700 Series Precision Output (5%) Features Include: · 100 m. V/g ± 5% CMCP 788 A Top Exit CMCP 787 A Side Exit · 80 g Range · Class 1 Division 2 Approved (C+US) · Extended Temperature Range of 140°C · Optional Integral Cable or M 12 Connector · Optional 30, 50, 250 and 500 m. V/g Outputs · Lifetime Warranty
CMCP 700 Series Dual Output Accelerometers (T, 10%) Features Include: · 100 m. V/g ± 10% and 10 m. V/°C CMCP 786 T Top Exit CMCP 785 T Side Exit · 80 g Range · Class 1 Division 2 Approved (C+US) · Extended Temperature Range of 140°C · Optional Integral Cable or M 12 Connector · Optional 30, 50, 250 and 500 m. V/g Outputs · Lifetime Warranty
CMCP 700 Series Compact Accelerometers (10%) Features Include: · 100 m. V/g ± 10% CMCP 770 A Top Exit CMCP 780 A Side Exit · 80 g Range · Class 1 Division 2 Approved (C+US) · Extended Temperature Range of 140°C · Optional Integral Cable or M 12 Connector · Optional 30, 50, 250 and 500 m. V/g Outputs · Lifetime Warranty
CMCP 700 Series Velocity Output Accelerometers (10%) Features Include: CMCP 793 V Top Exit CMCP 797 V Side Exit · 100 or 500 mv/in/sec 10% · 2 -6 k. Hz Frequency Response · -55 to 100°C Temperature Range · ± 40 in/sec Range · Lifetime Warranty
Accelerometer Accessories Mounting Pads Adhesives Motor Fin Mounts Extension Cables NPT Adapters Accelerometer Housing BNC Junction Boxes Piloted End Mill Intermediate Termination Boxes
Accelerometer Extension Cables STI Accelerometer Extension Cables are designed to work with all industrial 2 or 3 pin MS 5015, M 8 and M 12 Sensors • • Overall Braided Shield for Noise Immunity Drain Wire for Easy Connection Optional Steel Hose or Braided Armor (316) Push On or Locking Collar Connectors General Purpose TPE and High Temp FEP Cables Custom Lengths Available All Versions In Stock
CMCP 250 Accelerometer Mounting Kit 25 2 2 25 25 1 1 1 12 2 CMCP-200 -02 Mounting Pads CMCP-205 -01 Motor Fin Mount CMCP-205 -02 Motor Fin Mount CMCP-205 -03 Motor Fin Mount CMCP-205 -04 Motor Fin Mount CMCP-230 -01 1/4" x 28 UNF x 1/2" CMCP-230 -02 1/4" x 28 UNF x 3/4" CMCP-701 Spot Reamer CMCP-721 -02 1/4 x 28 UNF Tap Handle CMCP-211 Adhesive and Activator CMCP-212 Silicon Dielectric CMCP-213 Silicone Sealant CMCP-208 Mixing Nozzles CMCP-206 Adhesive Filler
Proximity System Installation Accessories
Proximity Probe Accessories CMCP 801 · Meets API 670 external mounting specifications · 304 and 316 Stainless Steel · Provided with four 3/4" NPT Hubs · 3/4" or ½” NPT Case Entry · Machined aluminum · Threaded and slotted to insure position and stability CMCP 805 · Machined 304 Stainless Steel · ½” and ¾” NPT External Threads · ¼” x 28 and 3/8 ” x 24 Internal Threads CMCP 4190
CMCP 1210 Series Spring Loaded Temp. Sensors Features Include: • Tip Sensitive RTD or Thermocouple • For use to 260º C (500º F) • Adjustable Spring-Loaded Holder with Fluid Seal • Aluminum Connector Head – Optional XP Head
BNC Boxes
CMCP 310 Series BNC Switchbox Features Included: · Low Cost · BNC and 5015 Male Connector · 6 and 12 Channel · Terminate & Switch outputs of up to 48 sensors · Available in Fiberglass, Painted Steel or SS · Water Tight & Dust Tight · External or Internal BNC & Switch Available · Provide convenient and safe access to signals
CMCP 300 Series BNC Switchbox Features Include: · Low Cost · 1, 2, 4 and 6 Channel · Available in Fiberglass, Painted Steel or SS · Water Tight & Dust Tight · External or Internal BNC & Switch Available · Provide convenient and safe access to signals
CMCP 305 Quick Access BNC Junction Box Features Include: · Low Cost · 2 and 4 Channel · Provide convenient and safe access to signals · Indoor Use Only
CMCP 312 Din Rail BNC Box Features Include: · Din Rail Mounted · 12 Channel · Low Cost · Provide convenient and safe access to signals · Indoor Use Only
CMCP 315 Triaxial Connection Box Features Include: · Low Cost · Accepts 2 to 16 Triaxial Accelerometer Inputs · Three BNC Outputs (1 Per Axis) · Fiberglass, Painted Steel or Stainless Steel Enclsoures · IP 66 Rated Enclosures · Optional OEM Connector Output - M 12 CSI 2130/2140 - MS Bayonet for SKF Microlog - LEMO for IRD
Test and Demonstration Equipment
CMCP-TKPro Vibration Test Kit (Wobbulator) Features Include: · Calibrate Proximity Probe Installations · 0 -15 Mil (0 -381 um) Dynamic Range · Variable Speed, Up to 7, 000 RPM · Keyway for Keyphasor Checks · Tachometer Included · Battery Powered · Carrying Case · Collets for all Popular Probe Sizes · English and Metrix Versions Available · Replaces Bently TK 3’s
CMCP-TKPro Shaft Rider Features Include: • • Accessory to the CMCP-TKPro Wobbulator Verify sensor and monitoring system Easily attaches to the CMCP-TKPro Generates useful velocity levels
CMCP-TKSC Shaft Calibrator Features Include: • • • Easy to Use Measure Actual Shaft or Rod Sensitivity Accepts Proximity Probes up to 0. 400 dia. 0. 50” or 12. 7 mm Range Nylon Base does not affect Sensitivity Mounting Strap Included
CMCP-610 Proximity Probe Static Calibrator Features Include: • • Verify voltage output vs. physical gap For use with 5 mm or 8 mm Eddy Probes 0. 001" precision increments 4140 Target Graph paper and Microsoft Excel Spreadsheet English or Metric Versions Available 4 collets included (1/4", 3/8", M 8, M 10) Optional Digital Micrometer
CMCP 810 Electrical Runout Kit Features Include: · Oscilloscope · Optical Phase Reference Kit · Eddy Probe System · Power Supply · Magnetic Mounts · Custom Vice Grips · “Bucking” Amplifier · Hard Carrying Case · Optional Gauss Meter · Option Software
CMCP 810 PC Shaft Runout Measurement Kit Features Include: · PC Based 2 Ch. USB Oscilloscope • Software Included • 16 Bit Resolution (0. 6 m. V in ± 20 VDC Range) • Eliminates using a Bucking Amplifier • Optical Phase Reference Kit • Proximity Probe System • -24 VDC Power Supply • Two Magnetic Mounts • Modified Vice Grips • Hard Carrying Case • Optional Gauss Meter *Requires a PC or Laptop
CMCP 601 Rotor Kits Measurements may be obtained to study: · Frequency Based Signals · Time Based Signals · Orbital Analysis · Shaft Runout · Shaft Bow · Identify Rotor Critical Speeds · Resonance Amplitude Factor · Phase Analysis · Balancing · Shaft Relative & Case Absolute · Rotor Dynamic Studies CMCP 601 Dynamic Motion Demonstrator Available in Short or Long Base Accessories · Hard Travel Case · Clear Safety Cover · Ball Bearing Stand · Thrust and Eccentricity Bracket · Sensor Kits · Digital Speed Controller · Plus Many More
CMCP 600 Bearing Fault Demonstrator Features Include: · 1700/1400 RPM AC Motor · Quick Bearing Change · Easy to Use · Repeatable Results · Carrying Case · (2) Rolling Element Bearings (1) “Good Bearing” (1) “Fault Induced Bearing” CMCP 600 Bearing Fault Demonstrator
CMCP 800 Balancing Accessories Kit · · · · · Hard Carry Case CMCP 6160 Printer Adapter Digital Scale CMCP 630 A/B Switch (2) CMCP 2100 Accelerometers (2) CMCP 625 2 Pin to BNC Adapter (3) 25’ BNC/BNC Cables (A, B, Phase) (2) CMCP 908 -MD Magnet Optical or Laser Phase Reference Kit · · · CMCP 6156 Magnetic. Goose Neck Custom Vice Grip Assorted Balance Weights Banana to BNC Adapter Hex Key Set Tape Measure 6” Stainless Steel Rule 6” 180º Protractor Compass Clip Board Polar Plot Tablet (50 sheets) CMCP 811 Balance Weight Starter Kit
Custom Products and Integration
Wireless Industrial Radios Features Include: Ethernet Model · · · Class I, Div II, Group’s A, B, C, D. Superior noise immunity. Frequency Hoping. Worldwide Unlicensed 2. 4 GHz. Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc. ) MODBUS RTU RS-485, RS-422, RS-232. 32 Frequency Channels. Up to 16 mile range w/ Hi Gain Antennas. Can be extended with Repeaters. 250 Kbps RF Data Rate. Easy to Configure. Lowers Cost of Wiring and Installation
CMCP TACH 3 -XP Explosion Proof Class I Division I Tachometer Features Include: · · · · · Replaces Old Dymac M 746 Front Panel Programmable 5 -999, 999 RPM Selectable Range 1 or Multiple Pulses per Revolution 0. 001% Accuracy Alert and Danger Alarms 4 -20 m. A and 0 -5 Vdc Output. RS 232 Output Eddy Current Probe Input High & Low RPM Recall 0. 56” H, Seven Segment LE
CP Products (Custom Products) • • Custom Enclosures Free Standing Cabinets Component Integration Drawing and Engineering Services Custom HMI Applications Custom Cables Specialty Sensors • Custom Enclosures • Free Standing Cabinets • Drawing & Engineering Services (Auto. CAD) • Custom Packaging (Kits) • Battery Powered Monitors • Wonderware HMI • Integration Services • Test and FAT
Cabinet / Panel Design and System Integration Over 250 integrated Custom Panels and Enclosures Customers Include: · · · · Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E. I. Dupont Ebara International. Baxter Wilson Unit 1 and 2 City of Portland, Oregon … and many more
Previous CMCP 500 Series Projects (12) CMCP 530 A Vibration Velocity Monitors. Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure. (7) CMCP 525 Vibration Acceleration Transmitters. High and Low Pass Filters, Intermediate Terminals Fiberglass, NEMA 4 X Enclosure. (4) CMCP 530 Velocity Transmitters, (2) CMCP 545 Eddy Probe Position Transmitters, and (1) CMCP 575 Speed Transmitter. Individual displays, Fiberglass NEMA 4 X enclosure.
Previous CMCP 500 Series Projects (12) CMCP 540 A Displacement Monitors, (2) CMCP 545 Position Monitors, (2) CMCP 530 A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4 X. Explosion Proof System with CMCP 530 A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4 -20 m. A output to interface with a DCS system. TSI System (14) CMCP 540 A Displacement Monitors, (2) CMCP 545 Position Monitors, (1) CMCP 500 A Eccentricity Monitor, (1) CMCP 500 Case Expansion and (1) CMCP 500 Differential Expansion. Painted Steel NEMA 4 Enclosure.
Case Histories
Case History #1, Wireless CMCP 500 Customer: Dynegy System Type: Coal Crushers Location: 2 Locations, Illinois, USA Salesperson: Gary Gbur Value: $40, 000. 00 Phase 1 $200, 000. 00 Phase 2
Case History #1, Problem and Solution
Case History #1, Problem and Solution The Problem • Coal crushers with embedded accelerometers needed • • monitoring. User wanted to use existing DCS system. Existing system was not working properly. User unwilling to pay for conduit and instrument wire. Low speed bearings needed enveloping. The Solution • Velocity and Envelope Acceleration Transmitters (some slow speed). • 16 Channel A/D Converter using Modbus TCP/IP Ethernet • Industrial Ethernet Radio Modem • No lost packets. Very robust system • Both Modbus RS-485 and TCP used.
Case History #1, Implementation Two vendor solutions were employed side-by-side, each system monitoring different parts of the pulverizer.
Case History #1, CMCP Success Story After eight weeks STI was chosen to provide the wireless vibration monitoring solution, when the other vendor’s solution failed to provide reliable and continuous service.
Case History #2 Customer: Xcel Energy System Type: TSI System Location: Saint Paul, Minnesota, USA Salesperson: Frank Howard Value: $60, 000. 00
Case History #2, Problem and Solution
Case History #2, Problem and Solution Problem: • TSI system for GE Turbine Generator Set • Customer wanted to use existing new DCS system • Wanted local display for operators • Intermediate terminals to save installation time Solution: • CMCP 500 Series Transmitters. • Pre-wired integrated custom panel. • 4 -20 m. A loop to DCS. • Custom mimic panel w/displays.
Case History #2
Case History #3 Customer: WDC System Type: Critical Fans Location: Pine Bluff, Arkansas, USA Salesperson: David Gallagher Value: $160, 000. 00
Case History #3, Problem and Solution Problem: • 6 IRD/Entek 5815 monitors mounted in outdoor cabinets. • Critical service on high temperature furnace fans. • IRD/Entek no longer supported. • Primary competition: BNC • 1 vibration channel. • 8 temperature channels. Solution: • CMCP 530 transmitter. • Analog to digital converters with direct RTD input. • 15” industrial touch screen rack mount computers. • Custom Wonderware HMI with bargraphs.
Case History #3
Case History #3
Case History #3
Case History #3 Main Screen Alarm List Historical Trend Real Time Trend Setup
Case History #4 Customer: Xcel Energy System Type: TSI System Location: Saint Paul, Minnesota, USA Salesperson: Frank Howard Value: $60, 000. 00
Case History #4 Problem: • Large Kinetic UPS System Monitoring. • Vibration, Enveloping, Temperatures, Speed, Pressures. • Flywheel Diameter Calculation. Solution: • CMSS 530, CMSS 590, CMCP 540 and CMCP 545 Transmitters. • Process Variables direct to ADC. • 12. 1” Touch Screen Rack Mount Industrial Computer. • Custom Wonderware HMI.
Case History #4
Case History #4 Main Screen Real Time Trend Alarm List Historical Trend Real Time Trend Setup
Case History #5 Customer: Aramco System Type: Reciprocating Compressor Location: Saudi Arabia Salesperson: Zyad Al-Irhayim Value: $120, 000. 00
Case History #5
Case History #5, Problem and Solution Problem: • Monitor Large Reciprocating Compressor in Hydrogen Service. • Frame and Crosshead Vibration. • Rod Drop. • Valve Temperature Monitoring (Averaging) Solution: • CMSS 530, CMSS 545, CMCP 560 Transmitters. • Field IO. • Explosion Proof Enclosures • 17” Touch Screen Rack Dell Computer. • Custom Wonderware HMI.
Case History #5 Main Screen Bar Graph Screen Current Alarm List Historical Alarm List
Case History #5 Historical Trend Real Time Trend Historical Trend Setup
Case History #6 Customer: Exxon System Type: 13 x Ex. MCT Systems Location: Singapore Salesperson: Mike Howard Value: $ 100, 000. 00
Case History #6
Case History #6, Problem and Solution Ø Equipment to monitor: 13 x Vertical Pump motors / 350 KW Ø Motor Drive & Non- Driven end Problem: • Open environment in intrinsically safe area (Refinery Segment) • Access to buffered signal • Display for each channel • Cost considerations Solution: • 13 CMCP 500 systems in explosion-proof enclosures • BNC Junction boxes for easy access to the buffered signal • Safety barriers
Case History #6 Explosion proof Monitoring System 4 channels with local display Power Supply Intrinsically safety barriers and BNC junction box
Case History #6
Case History #6 Ready for Shipment from Houston
Case History #6 Installation
Case History #7 Customer: Bastrop Energy System Type: Cooling Towers Location: Bastrop Texas USA Salesperson: Frank Howard Value: $ 60, 000. 00
Case History #7
Case History #7, Problem and Solution Problem: • Cooling Tower Cell Failure. • Wanted Continuous Protection System. • Significant Distance to Control Room • Installation Costs Solution: • CMCP 530 Transmitters. • Field IO. • Industrial Spread Spectrum, Frequency Hopping Radio • Master Radio at Control Room • Use Plants DCS/PLC for Alarming
Case History #7, Problem and Solution
Case History #7, Problem and Solution
Case History #8 Customer: Ameren System Type: FD, ID and PA Fans Location: Illinois, USA Salesperson: Frank Howard Value: $ 225, 000
Case History #8
Case History #8
Case History #8
Case History #8
Case History #8 Complete Drawing Package using Auto. Cad
Who To Contact? Distributer Sales and Support: Darrell Johnson djohnson@stiweb. com 775. 301. 1599 Custom Applications/Technical Support: Mike Howard mhoward@stiweb. com 281. 334. 0766 Manufacturing and Order Status: Matt Howard matthoward@stiweb. com 281. 334. 0766 Accounting: Natalie Henderson nhenderson@stiweb. com 281. 334. 0766
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