V22 CADs Adith Subramanian CADPAD InService Engineering 23

V-22 CADs Adith Subramanian CAD/PAD In-Service Engineering 23 May 2017 FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited

Ball/Lanyard Issue Ø External Initiators: JN 39, JL 01 Ø Internal Pull Handle: JL 03 Ø USMC & USAF V-22 Variants Ø LAT Failure to function § Lanyard subassembly broke at the ball § Failure at 18 lbs, function range is 25 -35 lbs FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited. JN 39 JL 01 2

Issue and Status 1. LAT Failure 3. Sample SEM B FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited. 2. Sample SEM A 3

Issue and Status Ø Expected depletion by end of Summer 2017 § Decreased risk of operator induced failure by decreasing unnecessary inspections JN 39 Delivery schedule On Time TBD Late FY 14 FY 15 FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited. FY 16 FY 17 4

Path forward Ø Parallel investigation by the contractor and Indian Head Ø Formulated 2 prong short term solution § Material change of the lanyard’s ball § 100% proof load check Ø New lanyards arrived April 2017 Ø Expected delivery by Spring 2018 FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited. 5

JL 03 Catcher Issue Ø Fleet reported Issue – No LAT/FAT issues Ø Unable to reinsert safety pin from catcher failure Ø Unable to test root causes Install life until catcher failure Cumulative CODRs Since 2010 96 84 Max: 85 72 Months 60 Predicted depletion by October 2017 48 36 24 2009 2010 2011 2012 2013 2014 2015 2016 FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited. 2017 2018 12 0 75% 42 50% 20 25% 9 Min: 1 6

JL 03 1 2 Safety pin Catcher 4 3 FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited. 7

Path forward Ø Past production § Rotating pool Ø Current production § Rework unit with ball/lanyard issue Ø Future production § Submit ECO for a permanent fix FINAL. Distribution Statement A: Approved for Public Release; distribution unlimited. 8