UNCLASSIFIED DASR 66 Module 10 Aviation Legislation Version

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UNCLASSIFIED DASR 66 Module 10 - Aviation Legislation Version 3. 0 Dated 14 Jun

UNCLASSIFIED DASR 66 Module 10 - Aviation Legislation Version 3. 0 Dated 14 Jun 2018 UNCLASSIFIED

UNCLASSIFIED DASR 66 Module 10 - Aviation Legislation Course content: • 10. 1 Regulatory

UNCLASSIFIED DASR 66 Module 10 - Aviation Legislation Course content: • 10. 1 Regulatory Framework • 10. 2 Certifying Staff - Maintenance • 10. 3 Approved Maintenance Organisations • 10. 4 Air Operations • 10. 5 Certification of aircraft, parts and appliances • 10. 6 Continuing Airworthiness • 10. 7 Applicable Requirements UNCLASSIFIED 2

UNCLASSIFIED Module 10. 1 - The Regulatory Framework • Military/State Organisation • Role of

UNCLASSIFIED Module 10. 1 - The Regulatory Framework • Military/State Organisation • Role of the National Military Airworthiness Authority • Introduction to the national military airworthiness regulations UNCLASSIFIED 3

UNCLASSIFIED Military/State Organisation DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR) Operations

UNCLASSIFIED Military/State Organisation DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR) Operations 145 AMO Quality & Safety CAMO 21 J (Contractor) 21 J (Defence) MTCH 145 AMO (Contractor) (Do. SA) UNCLASSIFIED 4

UNCLASSIFIED Role of the National Military Airworthiness Authority Program Level Assure aviation safety. Defence

UNCLASSIFIED Role of the National Military Airworthiness Authority Program Level Assure aviation safety. Defence Aviation Authority Defence Aviation Safety Authority (National Military Airworthiness Authority) ACPA DDAAFS Command / Executive Authority Responsible for Aviation Safety Operational Organisations Ensure aviation safety. DAVCOMP, DAVENG, DAVCERT, DAVREG, DBSI Continued Airworthiness Organisations System Level UNCLASSIFIED Safety Investigation Compliance and Review (Chief of Air Force) Continuing Airworthiness Organisations Ensure aviation safety. 5

UNCLASSIFIED Introduction to the national military airworthiness regulations UNCLASSIFIED 6

UNCLASSIFIED Introduction to the national military airworthiness regulations UNCLASSIFIED 6

UNCLASSIFIED 10. 2 Certifying Staff - Maintenance • Understanding MAML and Certifying Staff regulation.

UNCLASSIFIED 10. 2 Certifying Staff - Maintenance • Understanding MAML and Certifying Staff regulation. UNCLASSIFIED 7

UNCLASSIFIED DASR 66 Military Aircraft Maintenance Licence (MAML) • A MAML is the Legal

UNCLASSIFIED DASR 66 Military Aircraft Maintenance Licence (MAML) • A MAML is the Legal Authority, issued by DASA, which permits an individual to certify maintenance and issue a Certificate of Release to Service (CRS) following On Aircraft maintenance when authorised by their DASR 145 Maintenance Organisation. • The MAML is based on the individual’s Qualifications, Training, Experience and maintenance Authorisations UNCLASSIFIED 8

UNCLASSIFIED Requirement for licences 145. A. 30 (g) Personnel requirements: Any organisation maintaining aircraft

UNCLASSIFIED Requirement for licences 145. A. 30 (g) Personnel requirements: Any organisation maintaining aircraft …. shall in the case of aircraft line maintenance, have appropriate aircraft type rated certifying staff, qualified as category B 1 or B 2 in accordance with DASR 66 UNCLASSIFIED 9

UNCLASSIFIED Licence categories Military Aircraft Maintenance Licences (MAML) categories: • Category A Line Maintenance,

UNCLASSIFIED Licence categories Military Aircraft Maintenance Licences (MAML) categories: • Category A Line Maintenance, minor scheduled, simple defects • Category B 1 Powerplant, Structures, Mechanical Sys, & Electrical Sys • Category B 2 Avionic and Electrical Systems • Category C Base Maintenance Co-Ordinator UNCLASSIFIED 10

UNCLASSIFIED Licence Sub-categories Categories A and B 1 are subdivided into sub-categories relating to

UNCLASSIFIED Licence Sub-categories Categories A and B 1 are subdivided into sub-categories relating to combinations of aeroplanes, helicopters, turbine and piston engines: • A 1 and B 1. 1 Aeroplanes Turbine • A 2 and B 1. 2 Aeroplanes Piston • A 3 and B 1. 3 Helicopters Turbine • A 4 and B 1. 4 Helicopters Piston UNCLASSIFIED 11

UNCLASSIFIED Certificate of Release to Service • A Certificate of Release to Service (CRS)

UNCLASSIFIED Certificate of Release to Service • A Certificate of Release to Service (CRS) is required following the completion of On-Aircraft maintenance IAW DASR 145. A. 50(a) • Only an authorised licence holder with the appropriate privileges can issue an On-Aircraft CRS following maintenance. UNCLASSIFIED 12

UNCLASSIFIED What is a Certificate of Release to Service (CRS)? • A CRS is

UNCLASSIFIED What is a Certificate of Release to Service (CRS)? • A CRS is a statement, signed by an appropriately authorised licence holder, on behalf of an approved organisation, which attests that maintenance has been carried-out to the required standard. • The CRS contains the basic details of the maintenance carried out, the date that it was completed and the identity and licence number of the person issuing the certificate. What does this mean? UNCLASSIFIED 13

UNCLASSIFIED Exercising (use of ) a Licence Issuing a CRS means that : –

UNCLASSIFIED Exercising (use of ) a Licence Issuing a CRS means that : – all maintenance ordered by the CAMO has been correctly & completely carried out, and – there are no non-conformances which could affect flight safety The CRS issued by the 145 MO certifies the work specified was carried out IAW DASR 145 and the Aircraft is ready for release to Service. UNCLASSIFIED 14

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS UNCLASSIFIED 15

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS UNCLASSIFIED 15

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS Task sign off: •

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS Task sign off: • demonstrates that the maintenance task has been correctly & completely carried out • is signed by the person who undertook the task • is made by anyone authorised by the DASR 145 to undertake that task • DOES NOT require the person who signed off the task to have a licence UNCLASSIFIED 16

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS Maintenance certification: • attests

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS Maintenance certification: • attests that the maintenance tasks has been correctly & completely carried out, to the required standard • Requires the certifying staff to have an appropriate and authorised licence UNCLASSIFIED 17

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS Issuing a CRS: •

UNCLASSIFIED Task sign off, Maintenance certification and issuing a CRS Issuing a CRS: • Demonstrates: • that all ordered maintenance has been carried out* • that there are no non-compliances that could endanger flight safety • Can ONLY be issued by an authorised licence holder UNCLASSIFIED 18

UNCLASSIFIED Line and Base Maintenance UNCLASSIFIED 19

UNCLASSIFIED Line and Base Maintenance UNCLASSIFIED 19

UNCLASSIFIED Line Maintenance is: AMC 145. A. 20 (AUS) • Line maintenance should be

UNCLASSIFIED Line Maintenance is: AMC 145. A. 20 (AUS) • Line maintenance should be understood as any maintenance that is carried out before flight to ensure that the aircraft is fit for the intended flight. Line maintenance may include: – Trouble shooting. – Defect rectification. – Component replacement with use of external test equipment if required. Component replacement may include components such as engines and propellers/rotors. – Scheduled maintenance and/or checks including visual inspections that will detect obvious unsatisfactory conditions/discrepancies but do not require extensive in depth inspection. It may also include internal structure, systems and power plant items which are visible through quick opening access panels/doors. – Minor repairs and modifications which do not require extensive disassembly and can be accomplished by simple means. UNCLASSIFIED 20

UNCLASSIFIED Line Maintenance Your Maintenance Organisation Exposition will list the maintenance activities classed as

UNCLASSIFIED Line Maintenance Your Maintenance Organisation Exposition will list the maintenance activities classed as Line Maintenance UNCLASSIFIED 21

UNCLASSIFIED Base Maintenance is: Everything else If it’s not in the MOE’s list of

UNCLASSIFIED Base Maintenance is: Everything else If it’s not in the MOE’s list of Line maintenance activities, then it’s Base maintenance UNCLASSIFIED 22

UNCLASSIFIED A category licence 66. A. 20 Privileges – A Licence • An A

UNCLASSIFIED A category licence 66. A. 20 Privileges – A Licence • An A Category licence permits the holder: – to issue certificates of release to service following minor scheduled line maintenance and simple defect rectification and in accordance with the authorisation issued by the 145 Organisation Note: Can only issue the CRS when the licence holder has personally performed the maintenance UNCLASSIFIED 23

UNCLASSIFIED B 1 Licence 66. A. 20 Privileges – B 1 licence • Category

UNCLASSIFIED B 1 Licence 66. A. 20 Privileges – B 1 licence • Category B 1 MAML permits the holder: – to issue certificates of release to service in Line Maint and to act as support staff in Base Maint for: • maintenance performed on aircraft structure, powerplant, mechanical systems and electrical systems • work on avionic systems requiring only simple tests to prove their serviceability and not requiring troubleshooting Note: B 1 Licence includes the corresponding A licence privileges CRS can only be issued in accordance with the DASR 145 authorisation UNCLASSIFIED 24

UNCLASSIFIED B 2 Licence 66. A. 20 Privileges – B 2 licence – Category

UNCLASSIFIED B 2 Licence 66. A. 20 Privileges – B 2 licence – Category B 2 licence permits the holder: • to issue certificates of release to service in Line Maint and to act as support staff in Base Maint for: • maintenance performed on avionic and electrical systems • electrical and avionics tasks within powerplant and mechanical systems, requiring only simple tests to prove their serviceability Note: B 2 Licence for ADF/ex-ADF personnel will: • include the corresponding A licence privileges • have a licence privileges for oxygen systems maintenance UNCLASSIFIED 25

UNCLASSIFIED 66. A. 20 Privileges – C licence Category C licence permits the holder

UNCLASSIFIED 66. A. 20 Privileges – C licence Category C licence permits the holder to issue CRS for an aircraft following base maintenance “On” Aircraft. Note: B Licenced personnel cannot sign a CRS after Base maintenance UNCLASSIFIED 26

UNCLASSIFIED B 1 Licence 66. A. 20 Privileges – B 1 licence • Category

UNCLASSIFIED B 1 Licence 66. A. 20 Privileges – B 1 licence • Category B 1 MAML permits the holder: – to issue certificates of release to service in Line Maint and to act as support staff in Base Maint for: • maintenance performed on aircraft structure, powerplant, mechanical systems and electrical systems • work on avionic systems requiring only simple tests to prove their serviceability and not requiring troubleshooting UNCLASSIFIED 27

UNCLASSIFIED B 1/B 2 Support Staff B 1 and B 2 support staff are

UNCLASSIFIED B 1/B 2 Support Staff B 1 and B 2 support staff are individuals who hold a B 1 or B 2 licence The B 1/B 2 support staff supervise the tradespersons and certify the maintenance they have supervised; they do not issue the CRS. “They are supporting the C licence holder” UNCLASSIFIED 28

UNCLASSIFIED Aviation Trades and Licences • A and B category licences are defined by

UNCLASSIFIED Aviation Trades and Licences • A and B category licences are defined by syllabi • Aviation trades are defined by qualifications • DASA has compared syllabi to qualifications – ADF licence eligibility & exclusions identified UNCLASSIFIED 29

UNCLASSIFIED Licences *For representational purposes only 30 UNCLASSIFIED

UNCLASSIFIED Licences *For representational purposes only 30 UNCLASSIFIED

UNCLASSIFIED Type Ratings DASR 66. A. 45 - Military Aircraft Type Ratings • Licences

UNCLASSIFIED Type Ratings DASR 66. A. 45 - Military Aircraft Type Ratings • Licences must be endorsed with the relevant Aircraft Type Rating • Type training can be in system-related modules over an extended period of time UNCLASSIFIED 31

UNCLASSIFIED MAML Management MAML can be made Invalid by the Authority (Suspended / Revoked)

UNCLASSIFIED MAML Management MAML can be made Invalid by the Authority (Suspended / Revoked) Licences must be surrendered when licence holders cease working on Defence registered aircraft UNCLASSIFIED 32

UNCLASSIFIED Module 10. 3 – Approved Maintenance Organisations • Understanding DASR 145 UNCLASSIFIED 33

UNCLASSIFIED Module 10. 3 – Approved Maintenance Organisations • Understanding DASR 145 UNCLASSIFIED 33

UNCLASSIFIED DASR 145 Structure DASR 145 Regulation Contents • • • • • •

UNCLASSIFIED DASR 145 Structure DASR 145 Regulation Contents • • • • • • 145. A. 10 Scope 145. A. 15 Application 145. A. 20 Terms of approval 145. A. 25 Facility requirements 145. A. 30 Personnel requirements 145. A. 35 Certifying staff and support staff 145. A. 40 Equipment, tools and material 145. A. 42 Acceptance of components 145. A. 45 Maintenance data 145. A. 47 Maintenance planning 145. A. 48 Performance of maintenance 145. A. 50 Certification of maintenance 145. A. 55 Maintenance records 145. A. 60 Occurrence reporting 145. A. 65 Safety and quality policy, maintenance procedures, quality system and Safety Management System 145. A. 70 Maintenance Organisation Exposition (MOE) 145. A. 75 Privileges of the AMO 145. A. 80 Limitations on the AMO 145. A. 85 Changes to the AMO 145. A. 90 Continued validity of approval 145. A. 95 AMO Findings by the NMAA UNCLASSIFIED 34

UNCLASSIFIED 145. A. 20 Terms of Approval • The Scope Of Work will be

UNCLASSIFIED 145. A. 20 Terms of Approval • The Scope Of Work will be shown in the organisation’s Maintenance Organisation Exposition (MOE) – The purpose of the Maintenance Organisation Exposition (MOE) is to detail the processes and procedures of the organisation. – Compliance with the MOE will assure alignment with DASR 145. – Conformance with the MOE will ensure your maintenance work also aligns with the DASR 145 Regulations. UNCLASSIFIED 35

UNCLASSIFIED 145. A. 25 Facility requirements • Appropriate for planned maintenance activities • Access

UNCLASSIFIED 145. A. 25 Facility requirements • Appropriate for planned maintenance activities • Access to study and maintenance record area’s • Storage, segregation and access requirements for components, equipment, tools and materials • Considerations during deployed operations UNCLASSIFIED 36

UNCLASSIFIED 145. A. 30 Personnel requirements A DASR 145 maintenance organisation must have: •

UNCLASSIFIED 145. A. 30 Personnel requirements A DASR 145 maintenance organisation must have: • • Accountable Manager Responsible Manager Quality Manger Certifying staff and support staff UNCLASSIFIED 37

UNCLASSIFIED 145. A. 40 Equipment, tools and material • Equipment, tools and material (including

UNCLASSIFIED 145. A. 40 Equipment, tools and material • Equipment, tools and material (including GSE) – Equipment and tools must be permanently available. – Alternate tool procedures are to be listed in the MOE – Calibration and associated control processes required. UNCLASSIFIED 38

UNCLASSIFIED 145. A. 42 Acceptance of components • All components are classified as: –

UNCLASSIFIED 145. A. 42 Acceptance of components • All components are classified as: – Satisfactory condition (serviceable), – Unserviceable, – Unsalvageable, – Standard Parts, or – Raw or Consumable Material. UNCLASSIFIED 39

UNCLASSIFIED 145. A. 45 Maintenance data • 145 Maintenance Organisations must: – Have access

UNCLASSIFIED 145. A. 45 Maintenance data • 145 Maintenance Organisations must: – Have access to applicable and current maintenance data – Inform the author and CAMO of errors within data – Maintain accuracy of maintenance data – Provide a common work card or worksheet system UNCLASSIFIED 40

UNCLASSIFIED 145. A. 47 Maintenance planning • A 145 Maintenance Organisation must: – Have

UNCLASSIFIED 145. A. 47 Maintenance planning • A 145 Maintenance Organisation must: – Have all necessary personnel, tooling, equipment, materials, maintenance data and facilities available – Take into account Human Factors and performance limitations when planning maintenance tasks and shifts – Control all shift and task handover communication through a formalised process. UNCLASSIFIED 41

UNCLASSIFIED 145. A. 48 Performance of maintenance • Personnel performing maintenance shall be qualified

UNCLASSIFIED 145. A. 48 Performance of maintenance • Personnel performing maintenance shall be qualified and authorised for the tasks performed • Maintenance is to be performed using methods, tools, equipment, etc. as specified in maintenance data • Error capturing method to be implemented after the performance of any critical maintenance task • After completion of maintenance a general verification is carried out to ensure the aircraft or component is clear of all tools, equipment and any extraneous parts or material Tool Control UNCLASSIFIED 42

UNCLASSIFIED 145. A. 50 Certification of maintenance - Aircraft • WHAT – A Certificate

UNCLASSIFIED 145. A. 50 Certification of maintenance - Aircraft • WHAT – A Certificate of Release to Service (CRS) is an attestation made by the AMO that all maintenance ordered/tasked by the CAMO has been properly carried out and there are no non-compliances which are known to endanger flight safety. • WHY – Ensures the aircraft is in a known state prior to flight, after any maintenance. • WHO – Issued by appropriately authorised certifying staff (i. e. licenced) on behalf of the AMO. • WHEN – A CRS for aircraft shall be issued before flight at the completion of any maintenance. UNCLASSIFIED 43

UNCLASSIFIED 145. A. 50 Certification of maintenance - Components • WHAT – An Authorised

UNCLASSIFIED 145. A. 50 Certification of maintenance - Components • WHAT – An Authorised Release Certificate (off aircraft components i. e. fuel pump, constant speed unit etc. ) shall be issued at the completion of any maintenance using DASR Form 1 or equivalent. • WHY – To ensure the suitability and serviceability of a component prior to installation. • WHO – Issued by appropriately authorised staff on behalf of the AMO. (Note: no requirement to be licenced) • WHEN – An Authorised Release Certificate is issued at the completion of any maintenance, However, when an AMO maintains a component for its own use, a DASR Form 1 may not be necessary, depending upon the AMO's internal release procedures, as defined in the MOE. UNCLASSIFIED 44

UNCLASSIFIED 145. A. 55 Maintenance records • Recording of maintenance work – The CAMO

UNCLASSIFIED 145. A. 55 Maintenance records • Recording of maintenance work – The CAMO must maintain configuration control of each tail. As such, all maintenance activity needs to be recorded. • Maintenance records reporting requirements to the CAMO – Copies of each certificate of release to service is to be forwarded to the CAMO, together with any specific approved repair/modification data. • Retention and storage of maintenance records – All maintenance records will be retained for three years, and protected from damage, alteration or theft. UNCLASSIFIED 45

UNCLASSIFIED 145. A. 60 Occurrence reporting • The organisation shall – report to DASA

UNCLASSIFIED 145. A. 60 Occurrence reporting • The organisation shall – report to DASA and the CAMO any condition of the aircraft or component that has resulted or may result in an unsafe condition that seriously hazards flight safety. – establish a DASA compliant internal occurrence reporting system to enable the collection, evaluation and identification of adverse trends, corrective actions taken or to be taken. – Produce and submit reports within 72 hours of the organisation identifying the condition to which the report relates. UNCLASSIFIED 46

UNCLASSIFIED 145. A. 65 Safety and quality policy, maintenance procedures, quality system and safety

UNCLASSIFIED 145. A. 65 Safety and quality policy, maintenance procedures, quality system and safety management system • The maintenance organisation shall establish a safety and quality system for the organisation; it is to be described in the MOE • The maintenance organisation shall establish procedures to ensure: – Risk of multiple errors during maintenance being repeated in identical maintenance tasks is minimised – Damage is assessed and modifications and repairs are carried out using data specified in DASR regulation M. A. 304 • The organisation shall establish and maintain a safety management system, in accordance with DASR SMS UNCLASSIFIED 47

UNCLASSIFIED 145. A. 70 Maintenance Organisation Exposition (MOE) • The MOE is the document

UNCLASSIFIED 145. A. 70 Maintenance Organisation Exposition (MOE) • The MOE is the document or documents that defines the scope of work for how the organisation intends to comply with DASR 145. – Approved by DASA – Defines Line Maintenance activities at each work venue – Documents procedure for licence holders to issue a CRS UNCLASSIFIED 48

UNCLASSIFIED 145. A. 75 Privileges of the AMO • Maintain any aircraft and/or component

UNCLASSIFIED 145. A. 75 Privileges of the AMO • Maintain any aircraft and/or component for which it is approved at the locations identified in the approval certificate and in the MOE. • Subcontracting of maintenance. • Away maintenance. • Issue Certificate of Release to Service (CRS) on completion of maintenance. UNCLASSIFIED 49

UNCLASSIFIED 145. A. 80 Limitations on the AMO • The organisation shall only maintain

UNCLASSIFIED 145. A. 80 Limitations on the AMO • The organisation shall only maintain an aircraft or component for which it is approved and when all the necessary – – – facilities, equipment, tooling, material, maintenance data and certifying staff are available. UNCLASSIFIED 50

UNCLASSIFIED 10. 4 Air Operations • Operating Authority’s responsibilities, in particular regarding continuing airworthiness

UNCLASSIFIED 10. 4 Air Operations • Operating Authority’s responsibilities, in particular regarding continuing airworthiness and maintenance • Aircraft Maintenance Programme • Minimum Equipment List / Configuration Deviation List or National Equivalent • Documents to be carried on board • Aircraft placarding (markings) UNCLASSIFIED 51

UNCLASSIFIED Military Air Operator DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR)

UNCLASSIFIED Military Air Operator DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR) Operations 145 AMO Quality & Safety CAMO 21 J (Contractor) 21 J (Defence) MTCH 145 AMO (Contractor) (Do. SA) UNCLASSIFIED 52

UNCLASSIFIED DASR ARO – Authority Requirements for Air Operations ARO. 100 – Military Air

UNCLASSIFIED DASR ARO – Authority Requirements for Air Operations ARO. 100 – Military Air Operator Certificate (MAOC) Operation of all Defence registered aircraft must be conducted under the authority of a Military Air Operator Certificate (MAOC), issued by the Authority UNCLASSIFIED 53

UNCLASSIFIED Aircraft Maintenance Programme AMC M. A. 302 Aircraft Maintenance Programme (AMP) • The

UNCLASSIFIED Aircraft Maintenance Programme AMC M. A. 302 Aircraft Maintenance Programme (AMP) • The term ’Aircraft Maintenance Programme (AMP)’ includes scheduled maintenance tasks, their associated maintenance procedures and standard maintenance practices • The aircraft should only be maintained to one approved AMP at a given point in time • The AMP details should be reviewed at least annually • Repetitive maintenance tasks derived from modifications and repairs should be incorporated into the AMP UNCLASSIFIED 54

UNCLASSIFIED Minimum Equipment List / Configuration Deviation List • Master Minimum Equipment List (MMEL)

UNCLASSIFIED Minimum Equipment List / Configuration Deviation List • Master Minimum Equipment List (MMEL) – Established for a particular aircraft type by the manufacturer. It identifies items which, individually, may be unserviceable at the commencement of a flight. • Minimum Equipment List (MEL) – This list is prepared by the operator for their own aircraft, taking into account their aircraft configuration and the relevant operational and maintenance conditions. – i. e. broken • Configuration Deviation List (CDL) – Similar to MEL, but refers to external components that are missing/uninstalled and may have associated operating limitations and/or performance corrections. – i. e. missing UNCLASSIFIED 55

UNCLASSIFIED Documents to be carried on-board • Aircraft Flight Manual – Is a manual,

UNCLASSIFIED Documents to be carried on-board • Aircraft Flight Manual – Is a manual, associated with Military Type Certificate, containing limitations, instructions and information necessary for the flight crew members to ensure safe operation of the aircraft. • Aircraft Technical Log – Is a system for recording defects and malfunctions during the aircraft operation and for recording details of all maintenance carried out on an aircraft between scheduled base maintenance visits. – In addition, the tech log informs aircrew of the configuration of their aircraft and its maintenance history. UNCLASSIFIED 56

UNCLASSIFIED Aircraft Placarding and Markings • The aircraft Type Certificate Data Sheet includes general

UNCLASSIFIED Aircraft Placarding and Markings • The aircraft Type Certificate Data Sheet includes general information about the aircraft design including placards and markings. – Their purpose is to inform aircrew and maintenance staff of relevant safety information. – The locations and content of mandatory placards and markings will be contained within relevant Instructions for Continuing Airworthiness (ICA). – The serviceability of placards and markings will be verified during periodic Airworthiness Reviews. UNCLASSIFIED 57

UNCLASSIFIED Military Air Operator DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR)

UNCLASSIFIED Military Air Operator DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR) Operations 145 AMO Quality & Safety CAMO MDOA (Contractor) MDOA (Defence) MTCH 145 AMO (Contractor) (Do. SA) UNCLASSIFIED 58

UNCLASSIFIED 10. 5 Certification of aircraft, parts and appliances • (a) General • Definition

UNCLASSIFIED 10. 5 Certification of aircraft, parts and appliances • (a) General • Definition of airworthiness • Airworthiness codes/criteria • (b) Documents - approvals/certificates/instruments • Military Type-Certificates; Military Restricted Type-Certificates; Military Supplemental Type-Certificates; Military Certificates Of Airworthiness; Military Restricted Certificates Of Airworthiness; Military Permit To Fly • National Certificate of Registration; • Weight & Balance • National Noise Certificate UNCLASSIFIED 59

UNCLASSIFIED Airworthiness • DASR definition of airworthiness (initial and continued) – The ability of

UNCLASSIFIED Airworthiness • DASR definition of airworthiness (initial and continued) – The ability of an aircraft, or other airborne equipment or system, to operate in flight and on ground without significant hazard to aircrew, ground-crew, passengers (where relevant) or to other third parties. • DASR definition of continued airworthiness – All tasks to be carried out to verify that the conditions under which a Type Certificate (TC) or Supplemental Type Certificate (STC) has been granted continue to be fulfilled at any time during its period of validity. UNCLASSIFIED 60

UNCLASSIFIED DASR 21 Design & Production Organisations • • aircraft, parts, and appliances e.

UNCLASSIFIED DASR 21 Design & Production Organisations • • aircraft, parts, and appliances e. g. Boeing, Airbus design Airworthiness Instruments • • • certification repair & modify e. g. MTC, MCo. A Operations • • • continuing airworthiness maintenance e. g. 2 SQN Type Design MTC (type) MAO: a/c operation production MCo. A (tail) UNCLASSIFIED 61

UNCLASSIFIED Elements of Airworthiness • An aircraft has been: Ø designed, constructed, maintained and

UNCLASSIFIED Elements of Airworthiness • An aircraft has been: Ø designed, constructed, maintained and is expected to be operated to approved standards and limitations Ø by competent and approved individuals Ø who are acting as members of and approved organisation Ø whose work is assured by the Authority, and certified through issue of appropriate ‘instruments’ and ‘organisation approval’ UNCLASSIFIED 62

UNCLASSIFIED Basis of Safe Flight The design is inherently safe Military Type Certificate (MTC)

UNCLASSIFIED Basis of Safe Flight The design is inherently safe Military Type Certificate (MTC) Continued Airworthiness (MTC Holder) + The physical aircraft matches the design The aircraft is operated and maintained correctly Military Certificate of Airworthiness (MCo. A) Military Airworthiness Review Certificate (CAMO) + Military Air Operator (MAO) UNCLASSIFIED Maintains MAO Approval 63

UNCLASSIFIED Initial & Continued Airworthiness Instruments • Certification instruments Military Type Certificate (MTC) Changes

UNCLASSIFIED Initial & Continued Airworthiness Instruments • Certification instruments Military Type Certificate (MTC) Changes to MTC – Minor/Major Change Military Supplemental Type Certificate (MSTC) • Repair & design approval instruments Major Repair Design Approval Minor Repair Design Approval • Operating instruments Military Certificate of Airworthiness (MCo. A) Military Permit to Fly (MPTF) UNCLASSIFIED 64

UNCLASSIFIED Instructions for Continuing Airworthiness (ICA) • ICA detail the methods, inspections, processes, and

UNCLASSIFIED Instructions for Continuing Airworthiness (ICA) • ICA detail the methods, inspections, processes, and procedures necessary to keep aircraft and/or products airworthy • Initial ICA provided by MTCH. ICA consists of: • • Airworthiness Limitations (Aw. L) Critical Design Configuration Control Limitations (CDCCL) Certification Maintenance Requirements (CMR) Service intervals * 145 can modify maintenance instructions providing there is no material affect to the outcome of the maintenance procedure UNCLASSIFIED 65

UNCLASSIFIED Airworthiness codes • Approved airworthiness codes are detailed in Airworthiness Design Requirements Manual

UNCLASSIFIED Airworthiness codes • Approved airworthiness codes are detailed in Airworthiness Design Requirements Manual (AAP 7001. 054) – e. g. aviation software, system safety, crash protection, etc UNCLASSIFIED 66

UNCLASSIFIED Military Certificate of Airworthiness (MCo. A) • Certifies that a particular aircraft (tail)

UNCLASSIFIED Military Certificate of Airworthiness (MCo. A) • Certifies that a particular aircraft (tail) conforms to its type design at the date of issue • Remains valid as long as an individual aircraft: – conforms to the approved type design, ADs and ICA – conforms with applicable modifications and repairs UNCLASSIFIED 67

UNCLASSIFIED National Certificate of Registration • Defence register (managed by ACPA, see DASR ARO

UNCLASSIFIED National Certificate of Registration • Defence register (managed by ACPA, see DASR ARO 60) UNCLASSIFIED 68

UNCLASSIFIED Weight and Balance (W&B) • Manufacturer & Production Organisation need to produce a

UNCLASSIFIED Weight and Balance (W&B) • Manufacturer & Production Organisation need to produce a weight and balance report for the completed aircraft • Application of MCo. A & MRCo. A • Design organisation recalculates if there is design change / repair • W&B included in an aircraft’s airworthiness review conducted by the CAMO UNCLASSIFIED 69

UNCLASSIFIED 10. 6 Continuing Airworthiness • Understanding of DASR 21 provisions related to continuing

UNCLASSIFIED 10. 6 Continuing Airworthiness • Understanding of DASR 21 provisions related to continuing airworthiness • Understanding of DASR M UNCLASSIFIED 70

UNCLASSIFIED Initial vs Continuing Airworthiness • Initial Airworthiness (& Continued): Continued – Type Design

UNCLASSIFIED Initial vs Continuing Airworthiness • Initial Airworthiness (& Continued): Continued – Type Design – Certification – Production – Design changes post initial type certification • Continuing Airworthiness: Continuing – All of the processes ensuring that the aircraft: • complies with airworthiness requirements • is in condition for safe operation • Supported within a ‘Controlled Environment’ UNCLASSIFIED “Type” “Tails” 71

UNCLASSIFIED Initial Airworthiness • DASR 21 - Aircraft Design, Production and Certification – Design

UNCLASSIFIED Initial Airworthiness • DASR 21 - Aircraft Design, Production and Certification – Design organisations have the design of an aircraft, engine, propeller or auxiliary power unit as their primary focus – The act of production is to reflect the design in physical products that conform to the approved design – Certification is recognition that a product, part or appliance, organisation or person complies with the applicable airworthiness requirements UNCLASSIFIED 72

UNCLASSIFIED Initial Airworthiness • DASR 21 – Design – Initial design and changes to

UNCLASSIFIED Initial Airworthiness • DASR 21 – Design – Initial design and changes to the type design – approved designs to the Continuing Airworthiness Management Organisation (CAMO) – Production of parts and appliances – certification UNCLASSIFIED 73

UNCLASSIFIED What is a CAMO responsible for? On behalf of the Military Air Operator

UNCLASSIFIED What is a CAMO responsible for? On behalf of the Military Air Operator (MAO) the CAMO is to ensure that the various aircraft ‘Tail numbers’ are: MAO CAMO • In the correct Configuration (IAW MTC) • Available to meet the intended purpose • Safe to fly (ie Airworthy) Commonly Described as the 15 CAMO Tasks The CAMO does NOT have to actually perform these tasks – CAMO services can be contracted UNCLASSIFIED 74

Military Air Operator UNCLASSIFIED DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR)

Military Air Operator UNCLASSIFIED DASA – Defence Aviation Safety Authority Accountable Manager (FEG CDR) Operations 145 AMO Quality & Safety CAMO MDOA (Contractor) If you are not operating, designing or fixing it, you’re probably part of the “CAMO” UNCLASSIFIED 75

UNCLASSIFIED CAMO Tasks Aircraft Continuing Airworthiness Record System Accomplishment of Maintenance Aircraft Maintenance Program

UNCLASSIFIED CAMO Tasks Aircraft Continuing Airworthiness Record System Accomplishment of Maintenance Aircraft Maintenance Program Management of Defects Airworthiness Review Pre-Flight Inspection Occurrence Reporting Reliability Program Aircraft Tech Log Analysis of AMP Airworthiness Directives Maintenance Check Flights Modification, Repair & Inspection Coordinate scheduled maintenance Weight & Balance/Symmetry Checks UNCLASSIFIED 76

UNCLASSIFIED 10. 7 Applicable requirements • (a) Maintenance Programmes, Maintenance checks and inspections; –

UNCLASSIFIED 10. 7 Applicable requirements • (a) Maintenance Programmes, Maintenance checks and inspections; – Airworthiness directives – Service bulletins, manufacturers’ service bulletins – Modifications and repairs – Maintenance documentation • Maintenance manuals, structural repair manuals, illustrated parts bulletin etc • Master Minimum Equipment List, Minimum Equipment List and Dispatch Deviation Lists or National equivalent • (b) Continuing airworthiness; – Minimum equipment requirements — Test flights; – Maintenance and dispatch requirements. UNCLASSIFIED 77

UNCLASSIFIED Airworthiness Directives • A document issued by the Authority which mandates actions to

UNCLASSIFIED Airworthiness Directives • A document issued by the Authority which mandates actions to be performed on an aircraft to restore airworthiness when evidence shows that the safety level of the aircraft may otherwise be compromised. – ADs are issued by the DASA to mandate action on an aircraft to restore safety, when evidence shows that the airworthiness of this aircraft may otherwise be compromised. – The CAMO must ensure all AD’s are applied and carried out within their required timeframes. – The CAMO must establish a system to manage the status of ADs applicable to both their aircraft and components. UNCLASSIFIED 78

UNCLASSIFIED http: //www. defence. gov. au/DASP/DASR-Regulations/Aw. Directives. asp UNCLASSIFIED 79

UNCLASSIFIED http: //www. defence. gov. au/DASP/DASR-Regulations/Aw. Directives. asp UNCLASSIFIED 79

UNCLASSIFIED Service Bulletins / manufacturer service information • Service Bulletins: – A Service Bulletin

UNCLASSIFIED Service Bulletins / manufacturer service information • Service Bulletins: – A Service Bulletin is the document used by manufacturers of aircraft, their engines or their components to communicate details of modifications which can be embodied in aircraft. – In some cases, these may be issued as a Mandatory SB (or MSB) in which case a corresponding Airworthiness Directive (AD) will be issued by DASA. • Manufacturer Service Information: – used by manufacturers of aircraft, their engines or their components to communicate details of advisory action or other ‘useful information’ about their products which may enhance safety, reliability or reduce repetitive costs. UNCLASSIFIED 80

UNCLASSIFIED Modifications and repairs • For every aircraft managed, the CAMO shall manage the

UNCLASSIFIED Modifications and repairs • For every aircraft managed, the CAMO shall manage the accomplishment of modifications and repairs • The aircraft Continuing Airworthiness Record System shall record the status of modifications and repairs • Repairs (i. e. those not already approved in a SRM) are similar to design changes – return aircraft to an airworthy state – must comply with applicable airworthiness codes in the certification basis – Repairs are tail specific UNCLASSIFIED 81

UNCLASSIFIED Maintenance Documentation • The maintenance organisation shall have access to and use applicable,

UNCLASSIFIED Maintenance Documentation • The maintenance organisation shall have access to and use applicable, current maintenance data in the performance of maintenance, including modifications and repairs • Applicable maintenance data can include: – Authorised maintenance manuals, repair manuals, illustrated parts breakdown, list of authorised parts, procedure, operational directive or information issued by or provided by the Authority (DASA) – Any applicable AD issued by the Authority (DASA) – Instructions for Continuing Airworthiness, issued by (Military) Type Certificate (MTC) holders, (Military) Supplementary Type Certificate (MSTC) holders UNCLASSIFIED 82

UNCLASSIFIED Minimum Equipment requirements – Test flights • A Fight Test Operations Manual should

UNCLASSIFIED Minimum Equipment requirements – Test flights • A Fight Test Operations Manual should be maintained by the organisation conducting flight test in accordance with Design or Production Organisations Exposition. – The organisation is not required to produce a specific flight test operations manual, providing that Orders, Instructions and Publications (OIP) issued covers the flight test operation manual elements including: • procedures to identify the instruments and equipment to be carried – It is the responsibility of the DASR 145 Maintenance Organisation to ensure that the instruments and equipment related to flight test are appropriately installed UNCLASSIFIED 83

UNCLASSIFIED Maintenance and Dispatch Requirements UNCLASSIFIED 84

UNCLASSIFIED Maintenance and Dispatch Requirements UNCLASSIFIED 84