Turnkey Solutions for NonIntrusive Pig Monitoring Alan Webster
Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager www. online-electronics. com
Stages of Pig Monitoring Confirmation of Pig Launch Subsea Pig Monitoring Buried Line Pig Monitoring www. online-electronics. com Confirmation of Pig Receipt & Position
Confirmation of Pig Launch Onshore Launcher/Receiver Magnetic Signalling References: Heimdal to Brae Project Zirku Island, UAE www. online-electronics. com
Pig Launch Indication It is a common Operator requirement to accurately determine when a pig has been launched successfully. This is usually monitored at a number of locations during launch operations: • Pig exiting the launcher • Pig entering and leaving first valve • Pig having left the launch site The method discussed will illustrate how non-intrusive magnetic signallers can accurately determine the success of a pig launch. www. online-electronics. com
4001 D MAGSIG® Non-Intrusive Signalling Magnets PIG DETECTED 24/04/08 15: 40: 32 Event Call Up Log Up to 99 Events Pipeline www. online-electronics. com
Pig Launch GSM Unit ATEX Mechanical Signaller OEL MAGSIG 4001 D ATEX www. online-electronics. com ®
Pig Passed 1 st Valve OEL MAGSIG 4001 D www. online-electronics. com ®
Launcher/Receiver Pig Position Used to indicate pig at door Used to indicate pig in trap Unreliable signalling www. online-electronics. com Used to indicate pig passed pigging valve
Subsea Pig Monitoring Magnetic Signalling Subsea to Vessel (Reference: Heimdal to Brae Project) www. online-electronics. com
Pig Passage Indication Subsea Non-intrusive pig signalling methods can also enable monitoring of subsea pig passage remotely from a vessel. • Receive an acoustic or electromagnetic signal via ROV umbilical. • Having a diver/ROV monitor a signaller display • Transmitting the data autonomously using acoustic technology www. online-electronics. com
4000 SD Non Intrusive Signalling DETECTED! Optional Strobe/ Pinger OUTPUT Event Call Up Log Up to 99 Events Pipeline www. online-electronics. com
Heimdal to Brae Project 4000 SD Magnetic Subsea Signaller www. online-electronics. com
Remore Sub-Sea Signalling 4000 SD with 1260 pinger Event/Data Logging • Detects Magnetically equipped objects in subsea lines / receivers • Integrated counter • Rated to 3000 mtrs User Configurable: §Deployment time §Trigger level §Delay time between events §Event deletion www. online-electronics. com
2001 Acoustic Receiver in Control Room Surface Hydrophone 4000 SD Linked to 1260 Pinger
Acoustic Receiver on Vessel Topside Acoustic Receiver connected to a laptop operating Audioscope software to provide Graphic information on signal of pig passage Background Ping Rate Confirmation of Pig Passage www. online-electronics. com
Buried Line Pig Monitoring Remote Pig Tracking: Reference: BP CATS Trans Alaska Pipeline www. online-electronics. com
Remote Pig Tracking To remotely monitor pigs passing certain points onshore, the information needs to be transmitted from the point of pig passage on the pipeline to the location of the operator which in practice could be many miles apart. Two methods of data communication were employed: – GSM unit connected directly to signaller/receiver which transmits information directly to an operator’s phone – Remote EM Receiver which receives information from an antenna on a pipeline and then transmits this information via a company network or GSM. www. online-electronics. com
3002 X GSM Output DETECTED! GSM LINK 3002 X remotely transmits signal to GSM Message received by up to to 4 mobiles Pipeline www. online-electronics. com
BP CATS Remote Pig Monitoring 3003 X ATEX Antenna Strapped to Pipe Signal transmitted via cable to 3002 X ATEX Receiver www. online-electronics. com
Trans Alaska Pipeline The antenna cable runs across the road to the valve station control room www. online-electronics. com
Valve Station Control Room www. online-electronics. com
3002 E Remote Receiver in Control Room 3002 E Receiver inside the control room www. online-electronics. com
Confirmation of Pig Receipt Three independent methods of confirmation of pig receipt required (Reference: Kinneil) www. online-electronics. com
Confirmation of Pig Receipt Bypass closed more 1. MAGSIG 01 00 00 01 2. 3002 x EM 2. 3002 x Scan performed to. EM find pig www. online-electronics. com
id 5000 a Active Ultrasonic Pig Detector On pig detection relay Continuous Transmits ultrasonic ‘beam’ of Pulses echoed back contacts close to sound pulses generated across by back wall of signal passage across pipeline until pipeline remotely interrupted by pig passing id 5000 a Sensor 70 cm
Identification of Pig or Plug Location id 5000 a Scan for to confirm Search Location of start clear of pig profile of pipeline pig/plug zone in confirmed Sensor 31 cm 70 cm
Debris Mapping Using Id 5000 A id 5000 a Scan made at equidistant points along receiver Receiver Door Sensor 31 cm
Many thanks for your attention. Alan Webster Special Projects Manager www. online-electronics. com
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