Trevor Andrews Holli Monroe Emily Piccione William Wright

Trevor Andrews Holli Monroe Emily Piccione William Wright

Planning & Execution 1. 1. 2. 3. 4. Project Summary Customer Needs Specifications Project Plans & Schedules Systems Design 2. 1. 2. 3. 4. 5. Benchmarking Concept Generation Functional Decomposition Process Flow Chart Risk Management

1. 2. 3. 4. Project Summary Customer Needs Specifications Project Plans & Schedules

In order to improve quality on the four-station assembly line within the Toyota Production Systems Lab at the Rochester Institute of Technology, two andon systems and a corresponding monitoring system are to be developed. � One andon system is to be a typical system consisting of simple electronics. � The other andon system is to be purely mechanical in nature. � In order to highlight and record abnormalities, which can later be used to perform root cause analysis and develop preventative countermeasures, a monitoring system will be designed alongside the andon systems. For more on Project Summary consult EDGE webpage.

For more on Customer Needs consult EDGE webpage.

For more on Specifications consult EDGE webpage.

For more on Project Plans & Schedules consult EDGE webpage.

1. 2. 3. 4. 5. Benchmarking Concept Generation Functional Decomposition Process Flow Chart Risk Management

In order to better our understanding of andon systems, we will be participating in a visit to The Raymond Corporation plant in Greene, New York on January 11, 2013. For more on Benchmarking consult EDGE webpage.

For more on Concept Generation consult EDGE webpage.

For more on Concept Generation consult EDGE webpage.

For more on Concept Generation consult EDGE webpage.

For more on Concept Generation consult EDGE webpage.

For more on Concept Generation consult EDGE webpage.

For more on Concept Generation consult EDGE webpage.

Rev. 1 of Lab. VIEW VI. � Will mimic existing andon systems. � Designed specifically for TPS Lab. � For more on Concept Generation consult EDGE webpage.

Train Operators Sense Trigger Recognize Signal Activate Program Approve Part Ensure Quality Lights Activate electrical system Activate mechanical system Activate System Speakers Flags Record Station ID Record Activation Record Error Color Standardize Process Lights Start Timer Deactivate electrical system Sense Trigger Speakers Recognize Signal Deactivate Program Recognize Abnormality Deactivate mechanical l system Deactivate System Stop Timer Calculate Time Lapse Record Activation Calculate Production Loss Log Abnormality Determine yellow-tored escalation value For more on Functional Decomposition consult EDGE webpage. Flags

For more on Process Flow Chart consult EDGE webpage.

For more on Risk Management consult EDGE webpage.