TRAINING AGENDA SECTION A 1 0 BPC 927
TRAINING AGENDA • SECTION A 1. 0 BPC 927 V 4 GENSET CONTROLLER 1. 1 FEATURES BPC 927 V 4 GENSET CONTROLLER 1. 2 FUNCTION & OPERATIONAL KEYS 1. 3 PROGRAMMING/PARAMETER SETUP 1. 4 INPUT/OUTPUT TERMINAL CONNECTIONS 1. 5 TROUBLESHOOTING
1. 0 BPC 927 V 4 GENSET CONTROLLER •
1. 0 BPC 927 V 4 GENSET CONTROLLER BACK VIEW
1. 0 BPC 927 V 4 GENSET CONTROLLER • DO & DON’T’S • >>Do not disturb factory setting of controller. • >> Do not change wiring loop / connections. • >> Before fault handling observe LCD displays on the unit and follow procedure as recommended.
1. 1 FEATURES BPC 927 V 4 GENSET CONTROLLER • Salient Features - Suitable for 1 phase/3 phase Genset applications - Suitable for 12 & 24 V Engine supply systems - Common for Manual / Auto / Remote start operation of Genset. - Field settable for authorized parameters - User friendly as it provides visual indications of warnings , alarms and system faults - Designed for continuous monitoring in both Idle and running condition of the Gen set
1. 1 FEATURES BPC 927 V 4 GENSET CONTROLLER • MAINS & GENSET PARAMETER’S MONITORING AND DISPLAY • GENSET SAFETY • AMF LOGIC • ADD ON FEATURES • COMMUNICATIONS • EVENT & OPERATING LOGS • FUEL LOGS
1. 2 FUNCTION & OPERATIONAL KEYS SCROLL UP SCROLL DOWN COMMON ALARM LED MODE BUTTON START BUTTON HORN ACK STOP BUTTON FRONT VIEW BUTTON
1. 2 FUNCTION & OPERATIONAL KEYS • Function of keys – in normal conditions of ‘Sleep ‘ and ‘ Ready ‘. • key to enter Programming mode/Acknowledge Alarms. • For manual START. • For manual STOP. • Used to change the MODE between Manual, Auto & Test • Used to change load from Genset to Mains • Used to change load from Mains to Genset
1. 2 FUNCTION & OPERATIONAL KEYS • Key Functions in ‘Running ‘ condition • - To stop the set manually when engine is started in manual mode Press the button again for immediate stop • Acts like Emergency stop when engine is running in Auto mode
1. 3 PROGRAMMING/PARAMETER SETUP Key functions in Programming mode Enter • To enter programming mode by keep pressing key for 20 secs • When the unit enters set-up mode the top LCD will show “Setup” and optionally request a PIN number if this option is enabled. • Changes from column to item to value editor. • Used to select previous column, item or to increment value • Used to select previous column, item or to decrement value • Changes from item to column & exit set up mode. • Used to accept the value changes.
1. 3 PROGRAMMING/PARAMETER SETUP Key functions in Programming mode Enter • Setup mode automatically terminates if no button in pressed for 60 seconds, or when you press the button with the column headers list visible.
1. 3 PROGRAMMING/PARAMETER SETUP Programming Mode • programming mode by pressing key for 20 secs • When the unit enters set-up mode the top LCD will show “Setup” and optionally request a PIN number if this option is enabled. • Lets say, PIN is 123, Press two times, & then by pressing once, 100 will appear on screen. • • Now Press once to move the cursor to middle digit. Now by pressing twice, 120 will appear on screen. Now Press by pressing once to move the cursor to RHS digit. Now thrice, 123 will appear on screen.
1. 3 PROGRAMMING/PARAMETER SETUP Programming Mode • By pressing key once, the Programming “Setup” will be displayed on the LCD Screen. Now various setup like System, Engine, Timers etc will get displayed in a vertical array. • Press & then press to select the desired setup sub menu & to open the desired sub menu for editing the associated parameters. • Press & to select the sub menu’s desired parameter & then press parameter for editing. to open the sub menu’s desired
1. 3 PROGRAMMING/PARAMETER SETUP Programming Mode • Press & to increase or decrease the parameter value respectively. • Press to accept & save the updated parameter value. • Follow this procedure for the rest of the desired parameter’s updations / change etc. • After updations / changes , Press once to return to initial setup screen. • Now, Press once for saving the various updations & exiting from the programming mode. • It is recommended to follow the factory setting chart for various updations. Failure to this clause will affect the product warranty.
1. 3 PROGRAMMING/PARAMETER SETUP TYPICAL LCD MESSAGES ( ENGINE) :
1. 3 PROGRAMMING/PARAMETER SETUP • TYPICAL LCD MESSAGES (ELECTRICAL):
1. 3 PROGRAMMING/PARAMETER SETUP CONFIGURABLE INPUTS : 1. Fire Alarm 2. Canopy Door Open 3. Belt Broken 4. Bypass 5. Engine Temp 2
1. 3 PROGRAMMING/PARAMETER SETUP Basic Engine parameter display / SAFETY Electric parameter display / SAFETY Additional features Parameter display / SAFETY 1)Lubrication oil pressure 2) Lubrication oil temperature 3)Coolant temperature 4)Battery voltage 5)Charging status 6)Engine run hours 7) Engine speed 1)Line to Neutral and Line to Line voltages 2)Phase current, 3)AC Frequency, 4)KVA, KWH, PF 5)Low Voltage, High Voltage, Low/High Frequency And Overload Safety 1)Canopy Temp 2)Fuel level 3) Emergency stop 4) Radiator water level Functions : 5) Excitation control 6)Maintenance timer 7)Operating Parameter Log 8)Event Log 9) Fuel Log 10)Communication
1. 3 PROGRAMMING/PARAMETER SETUP • PROTECTION AND SIGNAL OPTIONS ++ SPEED >> IN CASE OF DG SETS PHASE – NEUTRAL FROM ALTERNATOR ++ PRESSURE >> OIL PRESSURE SENSOR OIL PRESSURE SWITCH OIL PRESSURE SENSOR + SWITCH ++ WATER/ CYL HEAD >> SENSOR TEMPERATURE ++ RAD. WATER LEVEL >> SPECIAL SENSOR ++ FUEL LEVEL >> FUEL LEVEL GUAGE ++ BATTERY VOLTAGE >> BATTERY ++ EXCITATION >> WL – POINT OF CHARGING ALATERNATOR ++ POWER SUPPLY >> DIRECT FROM BATTERY TERMINALS
1. 3 PROGRAMMING/PARAMETER SETUP
1. 3 PROGRAMMING/PARAMETER SETUP
1. 4 INPUT/OUTPUT TERMINAL CONNECTIONS • Installation & wiring J 5 CT 2 CT 1 CT 3 J 4 EMS 927 V 4 AMF Genset Controller Comms J 1 - + Inputs and Outputs Speed A B Com J 2 J 6 J 3
1. 4 INPUT/OUTPUT TERMINAL CONNECTIONS V 4 SOCKET DETAILS • • J 1 - COMMUNICATION/DATA PORT J 2 - DC POWER SUPPLY J 3 - SPEED INPUT J 4 - ALTERNATOR AC INPUT J 5 - MAINS AC INPUT J 6 - I/O PORT CT 1. . . 3 - CURRENT TRANSFORMER’s
1. 5 TROUBLESHOOTING PROCEDURE TO BE FOLLOWED FOR FAULT HANDLING >> OBSERVE DISPLAY ON THE LCD DISPLAY >> REFER TO THE TROUBLE SHOOTING READY RECKNOR >> STUDY UNIT SET UP DATA / CONFIGURATION DATA >> TAKE APPROPRIATE CORRECTIVE ACTION >> CLEAR & RESET THE ALARM >> ENSURE ENGINE IS RUNNING IN NORMAL CONDITION
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