Total Value Management TVM The Worlds Quality Experts

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Total Value Management ( TVM ) The World’s Quality Experts Abdulaziz S. Al-Yousefi, CVS

Total Value Management ( TVM ) The World’s Quality Experts Abdulaziz S. Al-Yousefi, CVS ü

Quality ? ! VE TQM BPR QFD MBO CPI SPC JIT QLF RE ZQC

Quality ? ! VE TQM BPR QFD MBO CPI SPC JIT QLF RE ZQC ZD VRP LCC AHP TPM

The World’s Quality Experts • • • Mr. . Miles Dr. Shewhart Dr. Fiegenbaum

The World’s Quality Experts • • • Mr. . Miles Dr. Shewhart Dr. Fiegenbaum Dr. Deming Dr. Juran Dr. Ishikawa Dr. Taguchi Mr. . Taiichi Ohno Dr. Shingo Mr. . Crosby Mr. . Conway

Mr. Larry Miles • The Founder of Value Engineering, 1947 • He called it

Mr. Larry Miles • The Founder of Value Engineering, 1947 • He called it then “ Value Analysis” • In the 60’s, it was changed to VE 4 Function comes first 4 function analysis (FAST) was developed later by Charles Bytheway.

Dr. Walter Shewhart • Developed the Plan-DO-Check-ACT cycle (P-D-C-A), 1925 3 There is a

Dr. Walter Shewhart • Developed the Plan-DO-Check-ACT cycle (P-D-C-A), 1925 3 There is a difference between cause & a problem 3 He said “ To improve the reputation and greater market shares, Manufacturing process must be continually improved for greater efficiency and lower costs”

Dr. Armond Feigenbaum • He originated “ Value Quality control” and “ Total Quality

Dr. Armond Feigenbaum • He originated “ Value Quality control” and “ Total Quality Management “, 1951 at Harvard Business school 3 Need strong leadership 3 Use Statistical methods to measure quality 3 Recommend massive training

Dr. W. Edward Deming • Developed 14 points to achieve better quality • Used

Dr. W. Edward Deming • Developed 14 points to achieve better quality • Used SPC for quality control in Japan, 1950 3 3 3 Motivation by intrinsic values Most quality problems are due to the system People are the most valuable assets. Break barriers between departments Management must educated and trained to have “profound Knowledge” of quality

Dr. Joseph M. Juran • Developed “ Juran’s Quality Trilogy ” for management (Planning,

Dr. Joseph M. Juran • Developed “ Juran’s Quality Trilogy ” for management (Planning, Control, improvement ). 3 Quality Planning is used in new programs. 3 Quality control needs a plan in order to work. 3 Quality Improvement is used to get immediate results. 3 It can be applied to every thing.

Dr. Kaoru Ishikawa • Developed “ Quality control Circle “ • The foremost authority

Dr. Kaoru Ishikawa • Developed “ Quality control Circle “ • The foremost authority in quality in Japan • Developed the fishbone (Cause-Effect ) Diagram 3 60 -70% of the problem are due to the system 3 Motivation is the key to success ( joy, desires and pleasure) 3 Quality begins and ends with education & training

Cause-and-effect Diagram Time Energy Machine Measureme nt Method Personnel Materials Environme nt Cause Also

Cause-and-effect Diagram Time Energy Machine Measureme nt Method Personnel Materials Environme nt Cause Also call the fishbone Diagram Or Ishikawa Major Defect Effect

Dr. Genichi Taguchi • Developed “ Quality Loss Function “ • Developed “ Signal

Dr. Genichi Taguchi • Developed “ Quality Loss Function “ • Developed “ Signal to Noise ration “ 3 Quality is “ the minimum loss imparted by the product to the society from the time the product is shipped ” 3 Rely on “ experiments” but not on “experience” 3 The stages of design are: system, parameter and tolerance

Mr. Taiichi Ohno • Developed “ Just In Time “, JIT • “ Pull

Mr. Taiichi Ohno • Developed “ Just In Time “, JIT • “ Pull “ is better than “ Push “ 3 Waste in companies is “ huge“ 3 All people of the company must share a common goal 3 The company must share its long term goal with the customers and suppliers

Dr. Shigeo Shingo • Developed “Single-Minute Exchange of Die”, SMED and “Zero Quality Control”,

Dr. Shigeo Shingo • Developed “Single-Minute Exchange of Die”, SMED and “Zero Quality Control”, ZQC 4 Quality can achieved economically by checking factors that cause errors. 4 Ask “why products manufactured the way they are”

Mr. Philip B. Crosby • Developed “ Zero Defects “, 1961 • Originated the

Mr. Philip B. Crosby • Developed “ Zero Defects “, 1961 • Originated the phrase “ Do right the first time “ • Founder of “ Crosby Quality Collage” 3 Quality is conformance to requirements 3 His teaching can summarized in 14 steps 3 Management commitment, Teamwork, Measurement, educate and train, goal setting, recognition. . etc. . .

Mr. William E. Conway • A colleague of DR. Deming • Emphasized on “

Mr. William E. Conway • A colleague of DR. Deming • Emphasized on “ Waste Elimination “ • Waste is the responsibility of management 3 Four types of wastes: Capital, Materials, Time and lost sales/profits. 3 Value Engineers must pay attention to locating suppliers, determining accurate requirements and specifications, determining cost of value