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This work is licensed under a Creative Commons Attribution-Share. Alike 3. 0 Unported License. Attribution: Jean Vieille Work: ISA 8895 Implementation Section: Interoperability Chapter: B 2 O Examples : Operations Schedule Language: English Version: V 3 - 05/2011 Jean Vieille www. syntropicfactory. info j. vieille@syntropicfactory. info Research community www. controlchainmanagement. org Consulting group www. controlchaingroup. com
Production Operations Schedule Operations Type attribute Operations Schedule Production 0. . n Operations Request Production (Production order) 0. . n Segment Requirement (Unit Procedure) Production 0. . n Equipment Specification Personnel Specification Contributing 0. . n Segment Requirement (Operation) Production Resource Use attribute 0. . n Segment Requirement (Phase) Production 0. . n Material Specification Being Consumed 0. . n Material Specification Being Produced 5_11_ISA 8895_Interoperability_B 2 O_Example- 2
Quality Operations Schedule (for Material) Operations Schedule Quality 0. . n Operations Request Quality 0. . n Segment Req Quality 0. . n (QA Test Operation) (Inspection) (Sampling) (Testing) 0. . n Equipment Spec Contributing Personnel Spec Contributing Material Spec Being Consumed Analyzer Laboratorian Reagents 0. . n Material Spec Being Tested Sample Material Property Tested characteristic 5_11_ISA 8895_Interoperability_B 2 O_Example- 3
Example of mapping SAP Inspection Lot (Physical Sample) Inspection Lot Operation Request Operation Segment (Operation) Material Number Work Center Equipment Spec 1. . m Segment (Sampling) Physical Sampling 1 Material Spec 1 1. . n Segment (Testing) 1. . n Characteristic Material Spec 1 1 1 Method Material Property ERP ISA-95 5_11_ISA 8895_Interoperability_B 2 O_Example- 4
Quality Operations Schedule (for Equipment) Operations Schedule Quality 0. . n Operations Request Quality 0. . n Segment Req Quality 0. . n Equipment Spec Contributing Testing device (Equipment Test program) (Inspection) (Testing) 0. . n Personnel Spec Contributing Inspector 0. . n Equipment Spec Being Tested Machine under testing Equipment Property Tested characteristic 5_11_ISA 8895_Interoperability_B 2 O_Example- 5
Quality Operations Schedule (for Personnel) Operations Schedule Quality 0. . n Operations Request Quality 0. . n Segment Req Quality 0. . n Personnel Spec Contributing Examinator (Examination) (Test) 0. . n Personnel Spec Being Tested Examinee Personnel Property Tested skills 5_11_ISA 8895_Interoperability_B 2 O_Example- 6
Maintenance Operations Schedule Maintenance 0. . n Operations Request Maintenance (Maintenance Request) 0. . n Segment Req Maintenance (Maintenance Request Subject) 0. . n Segment Req Maintenance 0. . n (Maintenance Order) Equipment Spec Being Repaired Machine to be repaired 0. . n Equipment Spec Contributing Tools 0. . n Personnel Spec Contributing Repairmen 0. . n Material Spec Contributing Lubricant, cleanser 0. . n Physical Asset Spec Being Repaired Machine under maintenance 5_11_ISA 8895_Interoperability_B 2 O_Example- 7
Inventory Operations Schedule Inventory 0. . n Operations Request Inventory (Transfer order) 0. . n Segment Requirement (Transfer Operation) Inventory 0. . n Equipment Specification Personnel Specification Material Specification Contributing Being Moved From 0. . n Material Specification Being Moved To 5_11_ISA 8895_Interoperability_B 2 O_Example- 8
Mixed Operations Schedule 0. . n Operations Request Production Operations Request mixed Operations Request Maintenance Operations Request Quality Operations Request Inventory 0. . n Segment Requirement Mixed Segment Requirement Production Maintenance Quality Inventory 0. . n Material Spec Being Moved From 0. . n Material Spec Being Moved To Raw Material dispensing From Warehouse to production area Inventory Operations 0. . n Equipment Spec Contributing Material Spec Being Consumed Machine allocated To production Material incorporated Material Spec Being Produced Material created Production Operations 5_11_ISA 8895_Interoperability_B 2 O_Example- 0. . n Material Spec Being Tested Sample and QA results Quality Operations 9