Third Wave Systems Advant Edge Third Wave Systems

Third Wave. Systems Advant. Edge? 개발사 : 미국, Third Wave Systems 사 기계 절삭 가공 전용 해석 프로그램 material-physics-based machining modeling software

Advant. Edge Machining Modeling Environment Advant. Edge FEM Module: Micro/Detailed cutting tool analysis Forces, temperature, heat flow Chip formation Work hardened layer Residual stress Advant. Edge Production Module: Macro/Process level analysis Cycle time reduction Maximize Machine Utilization

Third Wave Advant. Edge FEM Predicts: Cutting Forces Chip Formation Temperatures Heat Stresses Residual Stress More information than testing alone. Chip Formation Cutting Tool

Advant. Edge FEM Overview Advant. Edge GUI – Model Set Up 절삭종류의 정의 Advant. Edge. TM Analysis Engine Edge Setup Third Wave Engine 형상 및 물성치 정의 절삭공정 변수정의 일괄작업처리 결과분석 Edge Viewer 필요 데이터 취득

Advant. Edge FEM-GUI 3 D Analysis 2 D Analysis Milling Turning Climb Milling Turning Conventional Milling Sawing Grooving Broaching

Advant. Edge FEM-Material Library 시험으로 검증된 물성 Library 제공 공구 Carbide계, Ceramic계 초경합금, 고속도강 (HSS) 등 공구 coating재 Ti. N, Ti. CN, AL 2 O 3 등 피삭재 Al계열, Copper, Inconel AISI 1000 계열, 4140. 4340 304, 416, 465 등의 SST Ductile & Grey Cast Iron Aermet 100 15 -5 PH (Custom 7000) Titanium 계열 User Library 정의

Advant. Edge FEM- Coolant Modeling Flood Coolant Excluded Vicinity Focused Coolant

Advant. Edge FEM-Residual Stress, Chip… Residual Stress Data Extraction Left Center Right Chip Prediction and Control

Advant. Edge FEM- Geometry Import Nastran Data Import STL Insert Geometry Import

Advant. Edge FEM- Simulation Results Capabilities: Cutting and feed forces Temperatures and heat flow Residual stress Tecplot visualization Compare multiple models & data files Evaluate, visualize, & export solutions

Advant. Edge FEM- Results Visualization Cutting Forces Tool and Workpiece Temperatures Tool Wear Residual Stress

Advant. Edge FEM- Simulation Examples

Advant. Edge FEM- Simulation Examples Chip Morphology

Advant. Edge FEM- Simulation Examples Chip Morphology

Advant. Edge FEM- Simulation Examples Torque Prediction Torque Vs. Time plot output for all the rotating tool cases in 2 D and 3 D simulations (Milling, Drilling)

Advant. Edge FEM- Simulation Examples Ball Nose Milling

Advant. Edge FEM- Simulation Examples Milling

Advant. Edge FEM- Simulation Examples Drilling Simulation

Advant. Edge FEM- Simulation Examples Drilling

Advant. Edge FEM- Simulation Examples Grooving Simulation

Advant. Edge FEM- Simulation Examples Turning Orthogonal Turning Nose Turning Oblique Turning

Advant. Edge FEM- Simulation Examples Slittering Threading

Advant. Edge Production

Advant. Edge Production: TCSim 프로그램 - 선삭 공정 해석 결과 분석 절삭력 및 절삭동력 계산 Cycle time 분석 Spindle Power vs. Time 발생하는 힘의 최대 크기 Chip 형상 정보 가공 part의 최종 형상 장점 비싼 “shop-floor test” 절감 절삭력 저감과 공구 수명 증대 Cycle time의 감소 장비효율의 극대화 Spindle Power (HP) Cutting & non-cutting time Short Term Overload Limit Machine Power Limit Time (seconds)

Advant. Edge Production: TCSim

Advant. Edge Production: TCSim

Advant. Edge. TM Production: MCS (Machining Center Simulation) Face milling 공정 해석과 분석 GM의 FACEsim의 PC Version 해석수행 및 결과 분석 절삭력, 절삭 토크 및 절삭동력 Cycle time 분석 Cutting & non-cutting time 시간변화에 따른 가공조건 ex. Depth of Cut 칩의 형상 Area, Cutting edge 접촉길이 평균 칩 두께 등

Advant. Edge. TM Production: MCS

Advant. Edge. TM Production: DRILLSim

Customers

Case Study 1. “Sikorsky” Case Study 2. “Chip Breaking & TSIM”

End of Slides…. . Thank You!!! 대전광역시 유성구 관평동 1335번지 TEL. 042 -472 -7394~5 FAX. 042 -472 -6394 구입문의: 담당자 장충식 차장 HP. 010 -5405 -2481 E-mail. csjang@promill. com