Thermal Process Engineering Energy optimization of industrial sites

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Thermal Process Engineering Energy optimization of industrial sites Ala Modarresi Anton Friedl amodarre@mail. zserv.

Thermal Process Engineering Energy optimization of industrial sites Ala Modarresi Anton Friedl amodarre@mail. zserv. tuwien. ac. at Achema 2012 Institute of Chemical Engineering page 1

Thermal Process Engineering Energy optimization of industrial sites § Data extraction and analysis §

Thermal Process Engineering Energy optimization of industrial sites § Data extraction and analysis § Heat Exchanger Network (HEN) optimization § HEN synthesis software „TVTHENS“ for industrial-scale problems* § New process technologies § Absorption chillers/heat pumps simulation with „TRNSYS“ § Renewable energy systems § Geothermal/solar thermal systems simulation with „TRNSYS“ [*] A. Modarresi, A. Miltner, A. Friedl, M. Wiesinger, BESTENS AUSGENUTZT, Chemie Technik, 04 (2011), pp. 64 -66 Achema 2012 Institute of Chemical Engineering page 2

Thermal Process Engineering Energy optimization of industrial sites § Heat exchanger network optimization •

Thermal Process Engineering Energy optimization of industrial sites § Heat exchanger network optimization • Pinch analysis • Grand Composite curves • Exergy block diagram • Maximum heat integration and minimum * Utilities demand ENS • Targeting • Minimization of the Utilities demand • Heat load distribution • Minimization of the number of heat H T V T ode of c s e 0 lin 0 0 ica an 6 t h a t m e Mor athe M in exchangers • HEN Optimization • Simultaneous minimization of the Utilities demand number of heat exchangers as well as minimization of overall heat exchange area • Retrofit [*] A. Modarresi, P. Kravanja, A. Friedl, Pinch and exergy analysis of lignocellulosic ethanol, biomethane, heat and power production from straw, Applied Thermal Engineering, 2012, http: //dx. doi. org/10. 1016/j. applthermaleng. 2012. 01. 026 Achema 2012 Institute of Chemical Engineering page 3

Thermal Process Engineering Energy optimization of industrial sites Prepared data Pinch analysis Mixed Integer

Thermal Process Engineering Energy optimization of industrial sites Prepared data Pinch analysis Mixed Integer Linear Program Extracted data Heat exch. network Achema 2012 Institute of Chemical Engineering page 4

Thermal Process Engineering Energy optimization of industrial sites § New process technologies and renewable

Thermal Process Engineering Energy optimization of industrial sites § New process technologies and renewable energy systems § Simulation of geothermal/solar thermal assisted absorption chillers/heat pumps imulation TRNSYS S Achema 2012 Institute of Chemical Engineering page 5

Thermal Process Engineering Energy optimization of industrial sites Solar thermal energy Simulation Heat pump

Thermal Process Engineering Energy optimization of industrial sites Solar thermal energy Simulation Heat pump Absorption Chiller Geothermal energy Acknowledgements The project is supported by the “Klima- und Energiefonds“(NEUE ENERGIEN 2020) and the “FFG“ as well as by the „Lenzing Fibers Gmb. H“. www. klimafonds. gv. at Achema 2012 Institute of Chemical Engineering page 6