The Refining Industry in Iraq Present Installed Refining

The Refining Industry in Iraq

Present Installed Refining Capacity 1 - Salah al Din Complex – Baiji – 310 mb 1/d 2 - Doura Refinery – Baghdad – 210 mb 1/d 3 - Basrah Refinery – Basrah -140 mb 1/d + 70 mb 1/d under construction 4 - - 6 small refineries , 30 mb 1/d – 180 mb 1/d Kirkuk, Syniah-Baiji , Najaf, Samawa, Nasiriyah, Maisan - 1 small refinery at Diwaniyah – 20 mb 1/d -1 = = = Kasak –Neinewah – 10 mb 1/d -1 = = = Haditha – Anbar – 16 mb 1/d Total- 886 mb 1/d +70 mba under construction

Operating Capacity The average operating capacity is in the 540 – 600 mb 1/d. The short fall in refining capacity is due to - Shortage in delivery of crude oil - Frequent stoppages due to operational problems - Accumulation of fuel oil or Naphtha in small refineries.

Main Projects in Existing Refineries - 3 Ismerisation Units at Baiji , Doura & Basrah – under construction. -2 Gasoline Reformers at Doura & Basrah- Procurement & Construction Phases. - Fcc unit at Basrah –FEED phase. - Fcc unit at Doura–FEED phase. - Fcc unit at Baiji – Feasibility Completed. -2 Gas Oil Desulphurisation Units at Basrah & Doura. Bidding Stage. -3 small Gasoline Reformer units at Najaf , Samawa& Nasiriyah- Engineering phase. - Power Generation Units at Doura & Baiji – under construction

NEW REFINERIES There are five new grass root refineries planned for the next two decades. They are : 1 - Karbala Refinery 2 - Maissan Refinery 3 - Nassiriya Refinery 4 - Kirkuk Refinery 5 - Ninewa Refinery

SITE INFORMATION: Kerbala Refinery is located about (110) KM South west Of Baghdad. Area : 4 X 3 Km 2 Coordinate U. T. M. : N : 3580000 E : 415000

PROCESS UNITS 1 - Atmospheric Distillation Unit (140. 000 BPSD) 2 - Vacuum Distillation Unit (72. 000 BPSD) 3 - Naphtha HDS Unit (41. 500 BPSD) 4 - Reforming Unit (CCR ) (25. 500 BPSD) 5 - C 5/C 6 Isomerization Unit (12. 500 BPSD) 6 - Kerosene HDS Unit (20. 000 BPSD) 7 - Gas Oil Hydro-Treating Unit (28. 000 BPSD) 8 - Vacuum Gas Oil Hydrotreater Unit (36. 000 BPSD) 9 - Fluid Catalytic Cracking Unit (FCC) (31. 500 BPSD) 10 -Polynaphtha Unit (11. 500 BPSD) 11 - Hydrogen Production Unit (2 X 36000 M 3/HR ) 12 - Sulphur Recovery Unit (2 X 180 TPSD) 13 - Blown Asphalt Unit (1000 TPSD)

Karbala Refinery Process Units Licensors Unit name Licensor Crude and Vacuum Distillation Basic Design by Technip Naphtha Hydrotreating UOP Isomerization UOP Catalytic Reforming UOP Kerosene Hydrodesulfurization Axens Diesel Hydrodesulfurization Axens VGO Hydrotreating UOP Fluid Catalytic Cracking UOP Poly Naphtha Axens Asphalt Blowing Poerner LPG Production Basic Design by Technip Hydrogen Production Unit – Train 1 & 2 Haldor Topsoe Gas Sweetening and Amine Regeneration Basic Design by Technip Sour Water Stripper Basic Design by Technip Sulphur Recovery – Train 1 & 2 KTI Tail Gas Treatment KTI

PRODUCTS LPG GASOLINE (Unleaded Premium, Regular ) KEROSENE & ATK GAS OIL (Diesel) HEAVY GAS OIL (Heavy Diesel) SULPHUR BLOWN ASPHALT (Paving & Many Types of Industrial Blown Asphalt) FUEL OIL ( less than 15% vol. of crude) ELECTRICAL POWER 400 MW Products Specification will be according to EURO-4 as minimum required. Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content.

Expected Product Quantities : PRODUCTS Th. M 3/SD LPG 160 T/SD GASOLINE 8. 750 ATK/KEROSENE 3. 000 DIESEL 3. 85 HEAVY DIESEL 0 FUEL OIL 3. 7 ASPHALT 1000 T/SD SULPHUR 175 T/SD ELECTRICITY 100 MW There is a possibility of increasing the capacity to 200 mb/d as requested by an investor who is considering this project

SITE INFORMATION: Maissan Refinery is located about (400) KM South Of Baghdad. Area : ( 2 X 3) Km 2 Coordinate U. T. M. : N : 3537000 E : 730000

PROCESS UNITS 1 - Atmospheric Distillation Unit (150. 000 BPSD) 2 -Vacuum Distillation Unit (82, 300 BPSD) 3 -Naphtha Hydro-Treating Unit (31, 800 BPSD) 4 - Reforming Unit (CCR) (22, 500 BPSD) 5 -C 5/C 6 Isomerisation Unit (11, 600 BPSD) 6 -Saturated LPG Treatment Unit (2, 200 BPSD) 7 -Kerosene Hydro-Treating Unit (16, 700 BPSD) 8 -Gas Oil Hydro-Treating Unit (30, 300 BPSD) 9 -Vacuum Gas Oil Hydro-Cracking Unit (56, 300 BPSD) 10 -Solvent De-Asphalting Unit (46, 700 BPSD) 11 -Deasphalted Oil HDT Unit (27, 600 BPSD) 12 -Fluid Catalytic Cracking (FCC) (42, 300 BPSD) 13 -Unsaturated LPG Treatment Unit (9, 800 BPSD) 14 -C 3/C 4 Alkylation Unit (9, 800 BPSD) 15 -N C 4 Isomerisation Unit (4, 000 BPSD) 16 -Hydrogen Production Unit (125, 000 M 3/Hr ) 17 -Sulphur Recovery Unit (490 TPSD) 18 - Blown Asphalt Unit (490 TPSD)

Missan Refinery Process Units Licensors Unit name Licensor Fluid Catalytic Cracking –Unit 190 KBR Vacuum Residue Solvent De- asphalting ((ROSE)) –Unit 190 KBR Blown Asphalt –Unit 250 POERNER Naphtha Hydrodesulphurization –Unit 120 AXENS Continuous Catalytic Reformer –Unit 130 AXENS Vacuum Gas Oil Hydro cracker–Unit 180 AXENS De-Asphalted Oil Hydrdesulphurisation –Unit 240 AXENS C 5 & C 6 Isomerisation Process –Unit 140 UOP Limited C 4 Isomerisation Process –Unit 270 UOP Limited Saturated LPG Treatment ((SULFREX)) –Unit 155 AXENS Unsaturated LPG Treatment ((SULFREX)) –Unit 210 AXENS Kerosene Hydrodesulphurisation –Unit 160 HALDOR TOPSOE Light Gas Oil Hydrodesulphurisation –Unit 170 HALDOR TOPSOE

Missan Refinery Process Units Licensors Unit name Licensor Hydrogen Production –Unit 280 HALDOR TOPSOE C 3/ C 4 Alkylation –Unit 260 E. I du Pont Sulphur Recovery Unit Lurgi

PRODUCTS LPG GASOLINE (Unleaded Premium, Regular & Super) KEROSENE & ATK GAS OIL (Diesel) HEAVY GAS OIL (Heavy Diesel) SULPHUR ASPHALT (Paving & Many Types of Industrial Blown Asphalt) FUEL OIL ( less than 15% vol. of crude) ELECTRICAL POWER 500 MW Products Specification will be according to EURO-4 as minimum required. Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content.

Expected Product Quantities : PRODUCTS Th. M 3/SD LPG 250 T/SD GASOLINE 9. 000 KEROSENE / ATK 2. 650 DIESEL 7. 650 HEAVY DIESEL 0. 8 FUEL OIL 0. 432 ASPHALT 490 T/SD SULPHUR 490 T/SD ELECTRICITY 500 MW

SITE INFORMATION: Al-Nassiriya Refinery is located about (400) KM South Of Baghdad. Refinery Area 5. 6 Km 2 Coordinates U. T. M. : N : 3413750 E : 622900

PROCESS UNITS (ALTERNATIVE THREE) 1 - Atmospheric Distillation Unit 2 - Naphtha Hydro Desulphurization Unit 3 - Catalytic Reforming Unit (CCR) 4 - Light Naphtha Isomerization Unit 5 - Kerosene Hydro-Desulphurization Unit 6 - Light Gas Oil Hydro-Desulphurization 7 - Vacuum Distillation Unit 8 - Vacuum Gas Oil Hydro-Desulphurization Unit 9 - Vacuum Gas Oil Fluid Catalytic Cracking Unit (FCC) 10 - Vacuum Gas Oil Hydrocracking Unit 11 - Vacuum Residue H. Oil Unit 12 - Blown Asphalt Production Unit 13 - C 3, C 4 Olefins Alkylation Unit 14 - NC 4 Isomerization Unit 15 - Hydrogen Production Unit 16 - Gas Sweetening Unit 17 - Sulphur Recovery Unit 18 - LPG Production Unit

Nassiryah Refinery Process Units Licensors Unit name Licensor Saturated LPG Treater Units UOP Naphtha Hydrotreating Units UOP Light Naphtha Isomerisation Units UOP Continuous Catalytic Reforming Units UOP Vacuum Gas oil Hydrotreating UOP Fluidised Catalytice Cracking Unit UOP Unsaturated Gas Plant UOP FCC Unsaturated LPG Treating Unit UOP Full Range Catalytic Naphtha Treating Unit UOP Heavy Catalytic Naphtha Hydrodesulphurisation Unit UOP

Nassiryah Refinery Process Units Licensors Unit name Licensor Full Range Catalytic Naphtha Treating Unit UOP Heavy Catalytic Naphtha Hydrodesulphurisation Unit UOP C 4 Isomerisation Unit Axens H 2 so 4 Alkylation Unit Du. Pont(Stratco) Sulphuric Acid Regeneration Unit Du. Pont(Stratco) Hydrocracker Unit CLG Hydrogen Production Units Tecnimont KT Sulphur Recovery & Tail Gas Treating Units Tecnimont KT Bitumen Blowing Unit Poerner Kerosene Hydrotreater Units Axens Gaoil Hydrotreater Units Axens Residue Hydrocracker Units Axens Flue Gas Desulphurisation Unit SGS

PRODUCTS LPG GASOLINE Unleaded (Premium, Regular & Super) KEROSENE & ATK GAS OIL (Diesel) HEAVY GAS OIL (Heavy Diesel) SULPHUR ASPHALT (Paving & Many Types of Industrial Blown Asphalt) FUEL OIL ( less than 15% vol. of crude) ELECTRICAL POWER 600 MW Products Specification will be according to EURO-4 as minimum required. Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content.

Expected Product Quantities : PRODUCTS Th. M 3 /D LPG 1200 T/D GASOLINE 14. 000 KEROSENE /ATK 7. 000 DIESEL 12. 000 HEAVY DIESEL 4. 000 REFINERY FUEL OIL 6. 500 ASPHALT T/D SULPHUR T/D ELECTRICITY 400 -600 MW

SITE INFORMATION: Kirkuk Refinery is located about (300) KM North Of Baghdad. Area : ( 2 X 3) Km 2 Coordinate U. T. M. : N : 3937794 E : 431192

PROCESS UNITS 1 - Atmospheric Distillation Unit (150. 000 BPSD) 2 -Vacuum Distillation Unit (60, 000 BPSD) 3 - Naphtha Hydro-Treating Unit (42, 900 BPSD) 4 - Reforming Unit (CCR) (29, 600 BPSD) 5 -C 5/C 6 Isomerisation Unit (13, 200 BPSD) 6 -Saturated LPG Treatment Unit (5, 000 BPSD) 7 -Kerosene Hydro-Treating Unit (15, 700 BPSD) 8 -Gas Oil Hydro-Treating Unit (35, 900 BPSD) 9 -VGO Hydro-Cracking Unit (MHC) (36, 300 BPSD) 10 -Fluid Catalytic Cracking (FCC) (23, 900 BPSD) 11 -Unsaturated LPG Treatment Unit (9, 100 BPSD) 12 -C 3/C 4 Alkylation Unit (9, 100 BPSD) 13 -N C 4 Isomerisation Unit (3, 100 BPSD) 14 -Hydrogen Production Unit (50, 000 M 3/Hr ) 15 -Sulphur Recovery Unit (292 TPSD) 16 - Blown Asphalt Unit (490 TPSD)

Kirkuk Refinery Process Units Licensors Unit name Licensors Light Gas Hydrodesulphurisation – Unit 170 Shell Global Kerosene Hydrodesulphurisation –Unit 160 Shell Global Vacuum Gas Oil Hydro cracker–Unit 180 Shell Global Hydrogen Production –Unit 280 HALDOR TOPSOE Blown Asphalt – Unit 250 Poerner Fluid Catalytic Cracking- Unit-190 UOP Limited Naphtha Hydeotreating - Unit 120 UOP Limited C 4 Isomerisation Process –Unit 270 UOP Limited CCR Platforming & CH LORSORB- Unit 130 UOP Limited C 5 & C 6 Isomerisation –Unit 140 UOP Limited Saturated LPG Treatment –Unit 155 Merichem Unsaturated LPG Treatment –Unit 210 Merichem Alkylation & ACID Regeneration –Unit 260 De Pont Sulphur Recovery - Unit 292 Lurgi

PRODUCTS LPG GASOLINE Unleaded ( Premium, Regular & Super) KEROSENE &ATK GAS OIL (DIESEL) HEAVY GAS OIL (HEAVY DIESEL) FUEL OIL ( less than 15% vol. of crude) ASPHALT (Paving & Many Types of Industrial Blown Asphalt ) SULPHUR ELECTRICAL POWER 400 MW Products Specification will be according to EURO-4 as minimum required. Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content.

Expected Product Quantities : PRODUCTS LPG Th. M 3 /SD 225 T/SD GASOLINE 10. 250 KEROSENE / ATK 3. 450 DIESEL 6. 150 HEAVY DIESEL 0. 8 FUEL OIL 0. 265 ASPHALT 490 T/SD SULPHUR 292 T/SD ELECTRICITY 400 MW

Ninewa Refinery is located in the oilfields of Qayarah & Najma – Ninewa Governorate. It’s a project proposed by an investor to process the ultra heavy crude of these fields. The project was adopted by the Ministry since it will resolve the problem of transportation of the said crude. The timing of the project shall follow the time schedule for the development of the fields. The project is still in the initial stage. The preliminary capacity is 150 mb/d. A power station is planned to utilize the vy products of the refinery.

Main Features of Law Number 64/2007 for Investment in Refineries 1 - Ministry of Oil to supply the refinery with crude oil for a period of 50 years at (FOB) price with discount of 5% provided that the discount will be between 4 & 8 USD. 2 - Ministry can adopt contracts in any internationally recognized form of investment including participation with no more than 25% of the investment. 3 - The investor has the right to sell the products, at international prices prevailing in the area, inside Iraq or to export the same outside Iraq. The Ministry shall have the first option to buy. 4 - The investor has the right to build and operate petrol stations inside Iraq to market his own products. 5 - Ministry of Finance shall allocate a suitable piece of land to the investor on lease basis for a period of 50 years subject to extension. 6 - The project shall enjoy the incentive of General Investment Law 13 /2006 which include tax holiday for 10 years.