The lightweight Cummins X 12 Rev January 2020

























![Abusive engine validation ENGINE TORQUE [FT-LB] Over 120, 000 hours of test cell validation Abusive engine validation ENGINE TORQUE [FT-LB] Over 120, 000 hours of test cell validation](https://slidetodoc.com/presentation_image_h2/8174ca48999ea68680d766c819387fcf/image-26.jpg)


























- Slides: 52
The lightweight Cummins X 12 Rev. January 2020 Cummins Restricted Confidential
The productivity champion § Powerful performance • Power 350 -500 hp @1900 rpm • Torque 1250 -1700 lb-ft (18302300 Nm) § Lower operating costs § Maximizes payload for • Regional haul • Vocational • Intra-city Public 2
In the press “ The engine responds very nicely to low-rpm operation in the bottom five gears, when I usually shift between 800 and 1, 000 rpm. Startability is great with that gear combination. In the higher gears, shifts were comfortably made at 1, 200 -1, 400 rpm. Image source: www. truckinginfo. com/279676/test-drive-cummins-x 12 -dieselengine-version-2 -0 The engine brake was fantastic for such a small-displacement engine, and when the revs get up to 2, 100 or so, you can really feel it digging in. On a less technical level, I found the engine to be very quiet, and it has a very pleasant low growling sound. It won’t bother anybody. The variety of ratings is astounding; they go up in roughly 25 rpm increments from 325 to 500. ” �Jim Park via “Test Drive: Cummins X 12 Diesel Engine Version 2. 0” Public 3
Awarded HDT Top 20 Products Cummins Inc. has been awarded Heavy. Duty Trucking’s 2018 Top 20 award for its X 12 engine platform. This award signifies the innovation that delivers the lightest heavy-duty engine in North America. The Cummins X 12 redefines the entire medium-bore engine category (10 liter – 13 liter), setting new standards for productivity in regional-haul, vocational and intermodal truck applications. Public 4
What have customers said? “The engine has been operating for 70, 000 + miles and no engine issues. We’re still averaging above 9 mpg with the truck now using winter blend fuel. ” “Fuel Economy of X 12, 8. 39 mpg, puts it at the top of the fleet for 3 month in a row. ” Regional Haul 77 k Jacksonville, FL “We can haul an extra ¼ ton in this truck. It’s about 500 -600 pounds lighter. ” Dump Truck 70 k Southeast US Regional Haul Birmingham, AL Internal Use Only 5
X 12 design philosophy Robust yet light weight design for uncompromised durability Optimum power-to-weight ratio for increase payload Remote Connectivity ready Optimized for regional haul and vocational applications in city and on-highway Focus on reduced parasitic losses Integrated ADEPT technology Quick transient response Public 6
Line haul torque & power curves Ratings ranging from 350 -455 HP on one hardware set Smoother operation with fewer downshifts 2200 2000 600 500 455 HP/1700 LB-FT 1600 400 1200 300 1000 800 200 600 Responsive torque at low speeds 400 200 0 600 800 Power curve shaped to discourage inefficient overspeed 1000 1200 1400 Engine Speed (RPM) 1600 Power (HP) Net Torque (LB-FT) 1800 Torque Power 350 HP/1350 LB-FT Torque 100 Power 0 1800 Public 7
Line haul ratings Model Name X 12 370 X 12 380 X 12 400 ST X 12 400 SA X 12 410 ST X 12 410 SA X 12 430 X 12 455 ST X 12 455 SA Power (HP) 370 380 400 410 410 430 455 455 Peak Torque (lb-ft @ RPM) 1350 @ 1000 1450 @ 1000 1550/1700 @ 1000 1450 @ 1000 1650 @ 1000 1450/1650 @ 1000 1550 @ 1000 1650 @ 1000 1700 @ 1000 1550/1700 @ 1000 Governed (RPM) 1900 1900 1900 1900 Public 8
Vocational torque & power curves Ratings ranging from 350 -500 HP on one hardware set Smoother operation with fewer downshifts 2000 600 1800 500 1400 1200 1000 300 800 200 600 Responsive torque at low speeds 400 200 Power curve shaped for better performance (PTO) 0 600 800 1000 1200 1400 1600 Engine Speed (RPM) 1800 2000 500 HP/1695 LB-FT Power (HP) Net Torque (LB-FT) 1600 Power Torque 365 HP/1250 LB-FT Power 100 Torque 0 2200 Public 9
Vocational ratings Model Name X 12 350 X 12 365* X 12 370 X 12 380 X 12 410 X 12 430 X 12 455 X 12 475 X 12 500 Power (HP) 350 365 370 380 410 430 455 475 500 Peak Torque (lb-ft @ RPM) 1350 @ 1000 1250 @ 1000 1350 @ 1000 1450 @ 1000 1550 @ 1000 1650 @ 1000 1550 @ 1000 1700 @ 1000 1695 @ 1000 Governed (RPM) 2000 2100 2000 2000 2000 *NOTE: Rating match for Allison 3000 series Public 10
Other ratings Model Name X 12 455 X 12 500 X 12 410** X 12 410* X 12 455* X 12 455 X 12 500 X 12 350 X 12 365 X 12 380 Power (HP) Peak Torque (lb-ft @ RPM) Governed (RPM) Emergency Vehicle (must comply with NFPA 1901 and 1906 regulations) 455 1550 @ 1000 500 1695 @ 1000 Commuter Coach 410** 1450 @ 1000 Motorcoach 410* 1450 @ 1000 455* 1550 @ 1000 455* 1700 @ 1000 Recreational Vehicle 455 1550 @ 1000 500 1695 @ 1000 Refuse 350 1350 @ 1000 365 1250 @ 1000 380 1450 @ 1000 * Restricted to Motor. Coach Applications only (no Urban/Transit buses) ** Restricted to Commuter Coach Applications only 2000 2000 2000 2100 2000 Public 11
Engine braking X 12 Brake Power competitive with peers 600 Up to 450 HP with more power in operational rpm Braking Power (HP) 500 § Proven in Colorado field tests § Same valve cover with no height change due to rocker lever design 400 300 200 100 0 1100 1200 1300 1500 1700 1900 2100 Engine Speed (rpm) X 15 Efficiency X 12 Beta ISX 12 13 L Competitor 11 L Competitor Internal Use Only 12
Power Take Off (PTO) X 12 maintains PTO torque capability of ISX 12, front and rear Front Engine PTO Capability 700 Rear Engine PTO Capability 600 Torque (LB-FT) 600 500 400 300 200 100 0 L 9 Feature 500 ISX 12 0 X 12 L 9 ISX 12 CCW CW Drive Ratio 1. 15: 1 & 1. 32: 1 1. 18: 1 Roller Bearing Type Tapered Roller Spherical Roller Direction of Rotation (As Viewed From Rear) Internal Use Only X 12 13
Transmission integration X 12 is fluent with a broad choice of transmissions Endurant ECJV § Overdrive § Direct Drive Allison § 3000 Series § 4000 Series Ultra. Shift PLUS* Eaton § FAS C Ratio • Phasing out § MHP § MXP § VCS § VMS Fuller Manual* Eaton § FAS M § FR-10 § RT-13 § RT-18 § RT-8 LL § RT-9 ALL § RT-15 *Includes Fuller Advantage Public 14
Cummins Integrated Power X 12™ and Endurant™ Strategically pairing the Cummins X 12™ with the all-new Endurant™ from Eaton Cummins Automated Transmission Technologies, we deliver lighter, more efficient powertrain package. Applicable Markets & Applications: Long-haul, vocation and bulk haulers; regional haul; pick-up and delivery Public 15
Worth the “Weight” 16 16
Reduced weight & complexity External components have been designed with next-gen optimization tools to put the material exactly where needed EGR Cooler bracket with strong ribs ECM bracket incorporates fuel priming pump Fuel Lubricated high pressure fuel pump saves space and weight over bulkier oil lubricated pumps Fan Bracket with hollow pockets Golf ball 145 mph Crank-centered oil pump incorporates front cover Composite valve cover and oil pan reduce weight, corrosion, and noise High-strength aluminum Flywheel Housing incorporates gear cover. Eliminates separate housing, gaskets, and oil leak paths Public 17
Best-in-class power density 16 L 15 L 13 L 12 L 11 L 3, 400 Weight (lbs) 3, 000 Aftertreatment 2, 600 Engine 2, 200 1, 800 DD 16 X 15 2017 DD 15 D 13 / MX 13 DD 13 MP 8 A 26 ISX 12 D 11 / MX 11 MP 7 Public 18
Carry more. Do more. 30 more cases of soda in your delivery truck 10 more bushels of corn in your grain hauler 97 4 more gallons of fuel in your tanker more cubic feet of concrete 27 more bags of waste Public 19
Worth the weight 16 L 15 L 12 L 13 L < 12 L 4, 200 3, 400 Transmission - Wet weight Aftertreatment 2, 600 Engine - Dry Weight 1, 800 1, 000 DD 16 ISX 15 2013 X 15 2017 DD 15 V - D 13 MX 13 DD 13 N 13 A 26 ISX 12 MP 7 2017 MX 11 Internal Use Only 20
Great architecture Innovative block design delivers strength and efficiency in a light weight package § Stress is managed by adding material where loads are the highest (head bolts to main bolts) § Cast in oil return paths add strength while returning oil from the head to the pan § Sculpted design reduces radiated noise Internal Use Only 21
Weight optimization example Fan Support bracket Step 1: Initial design Based on knowledge of system and interface points Step 2: Analysis of design Step 3: Create new design Step 4: Final analysis and design Cummins uses worst case customer loads to see where there are strengths and weaknesses in the design Cummins redesigns the components to only put the material where it is needed without sacrificing strength Cummins re-runs the analysis on the redesigned part looking for areas to add strength to ensure good design margin 22
Reliable. Durable. 23 23
Matured in global markets Over a billion miles of real world experience § Over 190, 000 produced since start of production in 2014 powering tractor trailer, dump truck, flat bed, and off-highway applications Internal Use Only 24
5 M+ field test miles in US & Canada High diversity in applications with balance between tractor and vocational Refuse Truck 6% Reach Stacker 3% Vacuum 3% Heavy Haul 9% Line Haul 13% Mixer 13% Dump truck 6% Snow Plow/Dump Truck 6%Car hauler 3% Bulk 13% Regional Haul 25% Cummins Restricted Confidential 25
Abusive engine validation ENGINE TORQUE [FT-LB] Over 120, 000 hours of test cell validation in combination of abusive and real life duty cycles Percentage of Validation time at Condition 2400 2000 1600 1200 800 400 0 -400 -800 -1200 -1600 400 800 1200 1600 2000 2400 2800 ENGINE SPEED [RPM] Cumulative Validation [%] Cummins Restricted Confidential 26
Bottom-Line Friendly 27 27
Low cost of operation Lower weight = more freight • Better payload allows higher asset utilization Improved fuel economy throughout engine operating range • Low friction design and reduced parasitic losses Extended maintenance intervals compared to ISX 12 • Cummins Oil. Guard™ oil analysis program for customers who want to further extend oil drain intervals Extended Coverage options same as ISX 12 and X 15 Cummins Restricted Confidential 28
X 12 Maintenance Intervals in 2020 Fixed X 12 Intervals Item Miles DEF 300, 000 Mi Valvetrain 300, 000 Mi Crankcase Breather N/A HC Doser N/A X 12 Maintenance Intervals by Fuel Consumption Item Vocational Severe 3 -4. 9 mpg Shorthaul 5. 0 – 5. 9 mpg Normal 6. 0 – 6. 9 mpg Light > 7. 0 mpg Oil Drain 1500 hrs. / 18 months 40, 000 Mi 64, 000 Km 50, 000 Mi 80, 000 Km 60, 000 Mi 97, 000 Km 75, 000 Mi 120, 000 Km Oil Drain with Valvoline PB 1500 hrs. / 18 months 45, 000 Mi 72, 000 Km 55, 000 Mi 89, 000 Km 65, 000 Mi 105, 000 Km 80, 000 Mi 130, 000 Km Oil Drain with Oil. Guard™ Extensions avail Up to 100, 000 Mi Up to 160, 000 Km Fuel Filter* 1500 hrs. 30, 000 Mi 48, 000 Km 40, 000 Mi 64, 000 Km 50, 000 Mi 80, 000 Km 60, 000 Mi 97, 000 Km DPF Ash Maintenance*** 12, 000 – 16, 000 hrs. 300, 000 – 400, 000 Mi 480, 000 – 640, 000 Km 400, 000 – 600, 000 Mi 640, 000 – 960, 000 Km 600, 000 – 800, 000 mi 960, 000 – 1, 300, 000 Km If combined percent idle time plus power takeoff (PTO) time is greater than 40% for Shorthaul, Normal, or Light intervals, use the next lower drain interval. Less than 3 MPG ODI and Fuel Filter at 4, 500 miles ***Cummins recommends using Cummins Remanufactured DPF at the DPF ash maintenance interval. Users can experience extended DPF ash maintenance using the DPF maintenance fault lamp (FC 5383) Public 29
Built to last § Oil system designed for extended service intervals • • • X 12 lubrication system was optimized for low viscosity oils Integrated suction tube in pan minimizes oil delay on startup No place for oil to hide: oil return paths integrated in block and head return all oil to the pan, passing through the oil filter and extending oil life. Composite oil pan (10. 5 gal) designed to drain all oil from a single drain plug X 12 compatible with X 15 oil and oil filter Cummins Restricted Confidential 30
Base warranty & extended coverage Base Warranty § 2 Years / 250, 000 miles (402, 336 km) § 100% parts and labor on warrantable failures* § Travel or towing when an engine is disabled by a warrantable failure § All with no deductible Extended Coverage § Your choice between multiple comprehensive packages provides peace of mind • Protection from unexpected repair costs • Reduces variability and risk in budget planning • Helps plan maintenance and repair budgets • Allows for customization based on application • Easy to understand *Covers defects in Cummins material or factory workmanship 31
Coolant system. Simply efficient Twin thermostats keep temperature in efficient zone § Lower friction improves fuel economy from idle to interstate • Coolant system designed for smooth, constant flow • Achieves same goal as variable speed water pump with reduced complexity Smooth velocity water jacket cools cylinder liner § Patented twin thermostats keeps coolant temperature stable • Eliminates hot spots between cylinders for better durability Accessible water pump near front of engine Cummins Restricted Confidential 32
Integrated powertrain features § Harnesses electronic capability of engine and transmission along with load, speed and grade sensing software § Enhances vehicle efficiency by managing engine speed torque, leveraging momentum, and gear Smart. Torque 2 Torque is intelligently adjusted in real time for optimal fuel economy Predictive Cruise Control Calculates the most efficient vehicle speed profile over the next 2 km Smart. Coast Reduces unnecessary parasitic losses and drag on the vehicle Public 33
Smart. Torque 2 § Adjusts torque to maintain cruise speed considering gear, GCV weight, weather, and road grade § Eliminate unnecessary downshifts and ensures steadier operation at fuel efficient Internal Use Only 34
Predictive Cruise Control § Uses GPD and pre-programmed maps to calculate the most efficient vehicle speed profile over the next 2 km. Throttle position, engine brake and vehicle speed are adjusted to maximize fuel economy § Available first fit and as an aftermarket kit Internal Use Only 35
Smart. Coast § Takes advantage of the vehicle’s momentum on moderate downhills by neutralizing the front gear box on the transmission and operating the engine at idle, reducing unnecessary parasitic losses and drag on the vehicle Internal Use Only 36
Common Sense Design 37 37
Designed for wrench room 530 mm 496 mm 549 mm 482 mm 565 mm 517 mm 730 mm 791 mm 408 mm 819 mm 453 mm 465 mm Public 38
Accessible & serviceable Integrated engine barring device EGR Cooler bracket has cutaways for tool access points Lube cooler module with easy access port above chassis frame rails Water pump pulley has a service access feature for easier installation of a “selftensioning belt” to drive Refrigerant Compressor Dipstick and Oil fill mounted high and forward One-sump-One-Plug Composite pan for easier oil drain Public 39
Modular design § 25% fewer parts than current ISX 12 § Modular design saves techs from headaches when it is time to overhaul • Cylinder head can be removed with valve lash set; no need to reset camshaft and rocker arms • Three ways to remove the camshaft • EGR system can removed as a subassembly • Coolant module design allows easy access to water pump 40
Self-tensioning belt X 12 includes self-tensioning belt to drive the AC compressor, aka the “Stretchy belt” Durability § Delivers optimum tension for a longer life belt, water pump, and compressor bearings Reliability § Eliminates a mission disabling failure Service § Easy belt installation, no special tools necessary Cummins Restricted Confidential 41
Single Module™ aftertreatment § § § Customer voice-driven design Combines high-efficiency SCR, an enhanced dosing unit and a high capacity DPF into a single flow-through unit Enhanced thermal and fuel efficiency Heavy Duty System Features: • Up to 60% reduction in space claim • Up to 40% reduction in weight Reduced system weight and complexity for benefit of end user Same part number as X 15 Efficiency series Public 42
Common heavy-duty technology EGR Cooler and EGR valve are derived from X 15 platform for common robust solution Naturally Aspirated Air Compressor yields similar fuel efficiency as X 15 with greater airflow for robust performance on stop-and-go Thermal Recirculation Valve added to fuel drain circuit to warm fuel in cold temperatures Similar to X 15, building on demonstrated capability Flywheel options and rear seal are common with the X 15 Same Part Number, easier service channel stocking Common Fuel filter with X 15 Common oil filter with X 15 Variable Geometry Turbocharger similar to X 15 gives more brake power in lower rpm Electronic Controls Module and Software Features Aftertreatment system with passive regen strategy on 100 hr. timer Public 43
Customer Support 44 44
Assembled in Jamestown, NY § Built alongside X 15 and ISX 12 § Production typically exceeds 100, 000 engines per year § Reliable, skilled work force • 1, 300+ employees • Team-based work system • Approx. 100 employee Product Engineering staff dedicated to Current Product Development and Field support Public 45
Added value with Guidanz™ Customers § Increased uptime Service Providers Service Provider Personnel § Streamlined service flow § Shortened learning curves § Eliminate non-value added steps § Increased employee satisfaction § Integrated content, features, functions and more…. . Public 46
Cummins Guidanz INSITE™ Expert Diagnostic System RAPIDSERVE ™ Web Guidanz World Wide Service Provider System Global Standard Quote § Cummins evolving suite of genuine service products, features and capabilities § Maximizes service provider efficiency by eliminating non value-add steps § Quicker, more accurate service for greater customer satisfaction and improved customer uptime § Products include Guidanz web and Guidanz mobile app § More features and updates will be added to Guidanz products on a regular basis Public 47
North America Sales and Service Public 48
Cummins authorized service locations 3, 700 locations in North America Public 49
Featherweight champion competing with heavyweights Weighing in 600 lbs. lighter than the previous Cummins ISX 12 and 150 lbs. lighter than the nearest competitive engine Industry leading power to weight. The power of a 13 L weighing less than an 11 L The X 12 weight savings allows greater flexibility and the ability to haul more revenue generating payload Up to 6% better fuel economy compared to ISX 12 The longest DPF maintenance interval in its class with update to 100, 000 mile oil drain intervals through Oil. Guard™ 50
Q+A 51
52 52