The development process Arno Sprengers Senior Team leader

The development process Arno Sprengers Senior Team leader Precision Mechanics, ASML 21 October 2017

The development process Detail model Standaard V-model NXE machine System Level specification Concept of operations Requirements and architecture NXE Waferstage (Sub)system Specification Detail design Operation and maintenance Verification and Validation System verification and validation Integration test and verification From system to component (Sub)system integration NXE Positioning Module level specification Assy >> Implementation Mono component level System validation Module level integration It begins with writing the system specifications. From there, step by step lower so that a (group) developer (s) can start to turn this into a design. V-model The V model is used to visualize and structure the relationship between all phases within the development process. It is important to close each phase, because it must be a base for the next phase.

Proper cooperation gives the best quality. Specification phase Specification Performance Specification It starts with defining all the specifications. Describe all the necessary specifications of the machine, assembly and component. Think about: 1. Performance 2. Cost 3. Values to be tested 4. Reliability 5. Manufacturability 6. Serviceability

Proper cooperation gives the best quality. Design phase KNOWLEDGE SHARING Engineering Constrains Cost Constrains Knowledge sharing: New Manufacturing Constrains Process improvement through knowledge sharing. The way to a First time right design. Measuring Constrains Testing Constrains Manufacturability : Manufacturability >> Specification Design Concept Detail Conceptueel design: First ideas, sketches of the design. - Design Review - Choose the correct manufacturing process and use the correct design constraints of the chosen process. Use design constrains of chosen manufacturing process Dimensions Detail design: Df. X Define all details of the design. - Critical Design Review - Check on Manufacturability: Software check from CAD program. Detailing: Add all dimensions. Make drawing? Add all dimensions in the model. - Detailing Review -

Proper cooperation gives the best quality. Producing phase Engineering Constrains Cost Constrains Sourcing Manufacturing Constrains Supply chain Manufacturability : Measuring Constrains Testing Constrains Specification Select supplier Manufacturability >> Use design constrains of chosen manufacturing process Design Concept Detail Input experienced knowledge in the KSC campus. Manufacturability proto Proto Dimensions Df. X Information Produce Measure Supplier Forward Information : Producing: Measuring: - Review Acceptance by Supplier - - Review Evaluation Report - Consulting the information with the chosen supplier. Produce first products and record possible problems. Measuring all dimensions of the product.

Proper cooperation gives the best quality. Test and R 4 V phase KNOWLEDGE SHARING Engineering Constrains Cost Constrains Sourcing Manufacturing Constrains Supply chain Measuring Constrains Manufacturability >> Specification Select supplier Testing Constrains Use design constrains of chosen manufacturing process Design Concept Detail Manufacturability proto Proto Dimensions Df. X Information Produce Testing Production Measure Supplier Ready For Volume Testing: Produce Volume: - Review Test Results - - Review R 4 V requirements - Testing first products and see if everything meets the requirements. After producing product meet R 4 V requirements.

Proper cooperation gives the best quality. Pricing KNOWLEDGE SHARING Engineering Constrains Cost Constrains Sourcing Manufacturing Constrains Supply chain Measuring Constrains Manufacturability >> Specification Select supplier Testing Constrains Use design constrains of chosen manufacturing process Design Manufacturability proto Proto Concept Detail Dimensions Df. X Testing Information Produce Measure Ready For Volume Supplier Spec Cost specification: Cost calculation Designer estimate It is very important to start a design phase with a thoughtful price budget. So the designer can choose the right process for his design. Costing is defined during the design phase, see the influence in the picture. Designer estimate: Production The designer has to choose the right manufacturing process so afterwards the specification price and the design estimate looks the same. Supplier offer Cost calculation: It is wise to make a cost calculation so you can judge the offer from the supplier.

Proper cooperation gives the best quality. Pricing KNOWLEDGE SHARING Engineering Constrains Cost Constrains Sourcing Manufacturing Constrains Supply chain Measuring Constrains Manufacturability >> Specification Select supplier Testing Constrains Use design constrains of chosen manufacturing process Design Manufacturability proto Proto Concept Detail Dimensions Df. X Testing Information Produce Measure Ready For Volume Supplier Spec Designer estimate Production Cost calculation Supplier offer First time to market First time right: It is a challenge to end up with a first time right design, but going through all the steps is not easy. Certainly all the steps will help you to reach your goal. First time to market: Sometime it is very important to be the first on the market with a new machine. In that case risks have to be taken. Continues improvement: In case of ‘first time to market’ continues improvement will bring you to a right design.

To bring the design process closer to the manufacturing process we try to setup the Knowledge Sharing Centre Join and share info@knowledgesharingcentre. com www. knowledgesharingcentre. com