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Who’s Paying for Your Vacation This Year?
§ 53 Years of Air Filter Design & Manufacturing § Quality Products § Application Based Solutions § Customer Service Focused
Restricted Air Flow Is A Major Problem for Equipment § Longer Cycle Times at Reduced Capacity § Higher Energy Consumption § Higher Temperatures § Costly Repairs & Downtime § Shortened Equipment Life
What Does It Look Like?
Clogged Air Intake to Heat Transfer Coil Fins
Embedded Fins
Blocked Air Flow
What Causes It?
Air Intake Filtration Challenges C o tto n w o o d S e e d s L eaves I n d u s tr i a l P r o c e s s i n g & C o n s tr u c ti o n D e b r i s Bu g s
What Does It Cost?
A dirty system runs 80% of the time fighting dirt, when it should operate at 30% during mild weather Contracting Business Magazine A/C Equipment operating with dirty coils can use as much as 37% more energy than equipment with clean coils Air Conditioning, Heating & Refrigeration News & RSES Journal
According to EPA research 0. 042” of dirt on an A/C coil can reduce efficiency by 21% Contracting Business Dirty Condensers restrict heat transfer, causing the compressor to work harder – rising head pressure results in a loss of cooling capacity of up to 30% Air Conditioning, Heating & Refrigeration News
For each 1° Celsius rise in discharge temp there is a 1. 75% increase in power consumption and a 1. 1% decrease in cooling capacity HVAC Insider More greenhouse gas emissions are generated for every KWh energy used HVAC Insider
C o s t to r u n C l e a n A / C U n i t $864. 00 C o s t to r u n D i r ty 2 5 % Cl o g g ed A/ C Un i t $1, 188. 00 C o s t to r u n D i r ty 4 0 % Cl o g g ed A/ C Un i t $1, 209. 60 Based on average 5 ton unit running 16 hours per day in a 90 day air conditioning season. Cost per kwh $0. 12, kwh/ton=1.
Coil-cleaning procedures cost $500 -$6, 000 per cleaning. A large facility with 100 air-handling units can average 200 coil-cleaning procedures annually. RSES Journal
The Result: A 10 -Ton A/C System now only provides 7 tons of cooling! § Costing more to operate § Providing less cooling Air Conditioning, Heating & Refrigeration News
Cleaning Dirty Clogged Fins = $$$ § § System Downtime Labor Intensive Hand Brushing Messy Chemical Cleaning Environmental Drainage Issues
How Can We Help?
Mechanical systems are the second largest user of energy in most buildings
Common problems with HVAC equipment and controls increase a building’s energy consumption 15 -30% HAIL DAMAGE Building Services Management Magazine FOULED FINS
Preventative maintenance doubles the useful life of unitary equipment & reduces HVAC energy bills more than 20% Building Services Management Magazine
Increased focus on proper maintenance shows a reduction in repair costs by 30% Air Conditioning, Heating & Refrigeration News
Introducing Pre. Vent® Equipment Protection Filters & Hail Guard A P r o a c ti v e S o l u ti o n T o P r e v e n ta ti v e Ma i n te n a n c e
Pre. Vent® Cost Effective Custom Fit -- Any Size Easy Installation Easy Cleaning UV Protected GREEN Product
Hail Guard Protection HVAC equipment exposed to outdoor elements often suffer from hail storm damage § Smashed fins block air flow § Increase cooling costs
Hail Guard Protection Rigid Polypropylene Netting § Lightweight – cut with scissors or utility knife § 54” wide x 50’ length rolls § Use alone or layered behind Pre. Vent® Filter for added protection § Easy mount
Pre. Vent® Filters have a low. 02 -. 05 in. w. g. initial resistance to air flow
Independent testing shows Pre. Vent® Filters cause less than 1% change in system discharge pressure ARI Standard 210 -240 -2006 Performance Rating of Unitary Air Conditioning and Air Source Heat Pump Equipment Underwriters Laboratories, Plano, TX
Low Maintenance Durable filter media – can be cleaned in place, no system downtime
As needed, simply brush debris off with a broom/stiff brush or vacuum
Proven Success Pre. Vent® Equipment Protection Filters are custom made to work with any type of equipment air intake
Automated Packaging Plant 200 TON YORK CHILLER BEFORE AFTER
Willow Creek Church 400 TON MARLEY COOLING TOWER HARD TO CLEAN COILS EASY TO CLEAN FILTER
Osram-Sylvania Processing Plant THERMAL CARE FC SERIES COOLING TOWER FILTER CAPTURES DEBRIS BEFORE IT ENTERS THE SYSTEM
Office Complex Rooftop 35 -50 TON CARRIER AC UNITS FINS WERE GETTING COMPLETELY IMPACTED DURING COTTONWOOD SEASON JUST 6 DAYS AFTER FILTER INSTALLATION
Any application is a Pre. Vent® application
Pre. Vent® Protects All Equipment • C o m p r e s s o r s • G r o u n d L o u v e r s -- E l e c tr i c a l E q u i p m e n t • D r a g l i n e E q u i p m e n t • B l a s t H o l d T r u c k s • D e l i D i s p l a y C o o l e r s • W a l k -I n C o o l e r s
Filter Bonnets `
Fan Guards
Vent Caps & Socks
How Do You Save? § Cut Maintenance Time § Stop Unnecessary Breakdowns § Longer Capital Equipment Life § Decrease Energy Use § Extended Interior Filter Life
Support GREEN Building § Conserve Energy § Contribute to LEED Programs Leadership in Energy & Environmental Design § Align With Corporate Environmental Goals § Meet Federal Energy Mandates -Reduce Carbon Footprint & Greenhouse Gases
Equipment Protection Filters § Application Based § Solutions Driven § Cost Effective
Call 1 -800 -882 -8012 for assistance with your application. If You Are Interested In Pre. Vent® Model Specifics, Sizing & Attachment Options Please Continue the Slide Presentation
What’s In It For Sales Reps? High Margins = High Commissions Easy Add On Sale Door Opener
Market Overview Targets Lead Times Quality & Warranty Sales Support Competition
Pre. Vent® Comes In 3 Styles MODEL BHA Black High Abrasion Single Layer Flexible Vinyl Edge MODEL U 1 or U 2 Black Polypropylene Single or Double Layer Flexible Vinyl Edge MODEL R 1 or R 2 Black Polypropylene Single or Double Layer Rigid Steel Frame
Pre. Vent® Media Options Bl ack Ho n eyco mb P o l yp ro p yl en e § § § P V C C o a te d H i g h Ab rasi o n W h i te H o n e y c o m b P o l yp ro p yl en e Low resistance to airflow Easy to clean smooth fiber – no fiber shedding Heat resistant – environments up to 250° Nonporous – won’t absorb moisture or rot Nonreactive to chemicals/corrosive environments Continuous filtration protection – 5 year warranty
BHC – Black Honeycomb Polypropylene § § § Electrostatic properties enhance particle capture 1 Layer =. 02 in. w. g. initial resistance 2 Layers =. 04 in. w. g. initial resistance UV Protected UL Class 2 FMVSS 302
BHA – Black High Abrasion PVC Mesh §. 05 in. w. g. Initial Resistance § Must Be Used for Oversized Filters – both dimensions over 60” § Meets NFPA-701 Flame Resistance § UV Protected § UL Class 2
WHC - White Honeycomb Polypropylene § § § Electrostatic properties enhance particle capture 1 Layer =. 02 in. w. g. initial resistance 2 Layers =. 04 in. w. g. initial resistance FDA approved material with stainless steel frame Not for UV exposure UL Class 1
Rigid Frame Model R 1 & R 2 § § § Galvanized Steel Frame 1/8”-3/8” Thick 1 or 2 Layers Media
Rigid Frame Options § Stainless Steel – Corrosive or Food Service Environments § Aluminum – Corrosion Resistant § Expanded Metal Support
Model R Options Oversized Filters § Oversized handling charge >650 Sq In. § Oversized handling charge >1000 Sq In. Orders <$15. 00 § Handling charge
Model R Options Wire Reinforcement § Included in filter price >650 Sq. In. § Can be added to filters <650 Sq. In
Model R Mounting Options § Magnetic Edging on Frame – Filter Sticks to Metal Housing Cabinet § Hook Edging on Frame – Loop Edging on Housing Cabinet § Neoprene Gasket Edging – Tighter Seal Eliminates Air Bypass
Model R Mounting Options § MOUNT BRACKET- Z Riveted on Backside of 1 Model R -- Allows 2 Model R Filters to Install Side-by-Side § MOUNTING KIT- R 2 Snap Fasteners & Screws
Flexible Frame Model U 1 & U 2 § § § 1 -1/4” Sewn Vinyl Edge 1 or 2 Layers Polypropylene Media 1 Layer BHA Media
Model U Options § Oversized Filters >5000 Sq. In. Both dimensions >60” MUST use BHA media Require center seam Oversized handling charge § Pattern/Shape Cutting – Drawing Required
Model U Mounting Options Grommets § 3/8” ID 13/16” OD § Stainless Steel § Placement 10 -12” Apart § Custom Placement – pattern charge added and drawing required
Model U Mounting Options Anchored Mount Jack Nut Kit § (12) ¼” Jack Nuts § (12) ¼” Hex Washer Screws § How to Install Instructions § Locking Needle Nosed Pliers Available
Model U Mounting Options Quick Mount Self Tapping Slotted Screws § (10) 5/16” x ¾” Screws Per Kit § Drill screws through grommets into metal housing cabinet
Model U & Hail Guard Mounting Options Plastic Mounting Kit § Open & Close for Easy Maintenance § MOUNTSINGLE - Hailguard or Pre. Vent Filter Only § MOUNTDOUBLE - Hailguard & Pre. Vent Filter Together § (12) Plastic Clips § (24) #6 -3/4” Stainless Screws § How to Install Instructions
Model U Mounting Options Bungee Cords § Wrap Pre. Vent Filter around the outside of air intake grill and hold in place by hooking bungee hooks directly in media § (3) Pack 5”, 10” or 20” cords
Model U Mounting Options Hook/Loop Attachment § Loop side is sewn onto the vinyl edge of the filter § Hook side with adhesive backing is attached to the equipment housing § Initial installation temperature 50° or higher § Hook side must be installed on clean surface – wipe surface with alcohol; should be dry & free of oils HOOK LOO P
Model U Mounting Options Hook/Loop Attachment § Not recommended for extreme temperature applications § Outdoor mounting -- supplement with grommet/ screw mount § Hook/loop can be used for outdoor applications in conjunction with grommets to seal the filter edge against air bypass
Flexible Frame Option Model U 1 & U 2 – Sonic Sewn Edge § Black polypropylene media can be sonic welded in single, double or triple layers § Clean finished edge in place of vinyl binding
Measure Properly Pre. Vent® Model R – Rigid Steel Frame § Manufactured to the EXACT size ordered § Custom filters not returnable § Model R filters >1, 000 sq in are not recommended & not warrantied – damage easy
Measure Properly 30” 15” AIR INTAKE OPEN FACE FRAME WIDTH. 5” ALL SIDES § Frame should extend 1/2” over the outside edge of your intake opening each side Example: Air Intake Opening 15” X 30” Framed Measurement will be 16” X 31”
Measure Properly § If the air intake you are attaching to does not have a ½” flat surface outside the actual intake opening, expand your measurement until attachment surface is flat
Measure Properly 30” 15” 30” § Magnetic attachment stripping is measured by adding together the linear inches of outside frame Example: 15” X 30” filter has 90 linear inches around all 4 sides 15+15+30+30=90
Measure Properly Model U – Flexible Vinyl Edge § § § Fits any air intake opening Manufactured to the EXACT size ordered Custom filters not returnable
Measure Properly § Model U filters are typically fitted with a finished edge of 1. 25” § Wider edging is available on request
Measure Properly § When measuring for fit over air intake add 1. 25” additional to the opening area on all sides to allow for mounting outside the intake edges
Measure Properly 30” 15” AIR INTAKE OPEN FACE VINYL FRAME WIDTH 1. 25” Example: Air Intake Opening 15” X 30” Filter Measurement will be 17. 50” X 32. 50” I n s o m e c a s e s fi l te r s w i l l n e e d to e x te n d m o r e th a n th e v i n y l e d g e p a s t th e o p e n i n g i f th e a tta c h m e n t s u r fa c e i s fu r th e r a w a y
Measure Properly Model U – Flexible Vinyl Edge § Estimating the number of grommets Standard Spacing is 10 -12” Evenly Spaced § Custom Placement Pattern Charge Added Drawing Required
How Many Grommets? ● ● ● 15” x 30” ● ● ● Draw a rectangle. Each corner requires a grommet 30” length/12” space = 2. 5 - round up to the next whole number 3 15” length/12” space = 1. 25 or 2 grommets Total Grommets = 6
Specialty Patterns ● ● ● ● ● ● Model U – Cut-Outs & Unique Designs § Pattern Cutting – slits/holes designed into the filter § Include all measurements in linear inches which will require vinyl edging/sonic welding, etc. § Include any grommets needed to secure filter around pattern
Equipment Protection Filters § Application Based § Solutions Driven § Cost Effective
- Slides: 80