Tex Manage Manufacturing Solutions Weaving Modules Manufacturing Solutions

Tex. Manage Manufacturing Solutions- Weaving

Modules Manufacturing Solutions- Weaving Production Planning Yarn Stock Production Management Manufacturing Modules Grey Ware House Maintenance Management Quality Management Tex. Manage

Production Planning Weaving Planning Characteristics • Planning based on § Product Characteristics § Process Route § Raw material (Yarn) • Interactive Weave Plan : selection of right product mix • Rules based allocation for each product (fixed machinery, priority based machinery allocation) • Forward and Backward Planning; Planning adjusted to maintenance calendar • Output: Man power required, machinery required and material required • Product Data Base: Product wise, machine wise process details like speed, settings, batch time, etc. • Vendor Planning • Integration with Production and Sales Orders Sales Plan Manufacturing Plan Weave Plan Production Program Plan Status Tex. Manage

Production Management • Production Functions of § Weaving Preparatory § Loom shed § Fabric Inspection, Grey Ware House • Lot/ sub lot concept to track from packed material to yarn for quality analysis including customer complaints Weaving Planning Production Program • Production Booking of all processes through any input, Kg. , linear meters, run hours, pieces, etc. • Fabric Realisation and In- Process stock & Nonmoving • Operator performance Analysis • Waste Inventory and Analysis Produce Material, Men, Machinery, Waste Lot Status • Provision to Link to Auto data collection systems • Beam and Reed Management Tex. Manage

Production Management Produce (Collect Data) Plan (Sort/Lots) 1 Weaving Stock (Inventory) Despatch Sizing Performance Fabric Inspection Run out Predictions Grey Ware House Non Conformance Beam & Reed Efficiency & Utilisation 2 Fabric Realisation 3 Operator Performanc e 4 Sort Status 5 Non Moving Tex. Manage

Production Management Weaving Warehouse Management Roll Doff from Looms Fabric Inspection Cut Roll from Loom Enter Roll Details on PC (Roll No, Length, Loom No, Date, Shift, Operator, etc) Folding Print Barcode Label Cut looking Packing Despatch Tex. Manage Paste Barcode on Roll Move to Inspection Area

Product Costing Target Costing • Target Costing for a Sales plan / Forecast • Detailed basis of costing for Revenue and Expense cost elements • Integration with Planning • “What if Analysis” for Profit optimisation • Quick cost work out for Sale enquiry • Output: Profit per kg; Profit per m; profit per machine day Actual Costing • Period Specific Actual cost calculation • Comparison of Actual Costing Vs Target Costing • Identification of weak cost elements • Daily Profit/ Loss statement Target Costing Actual Costing Target Vs Actual Department wise Contribution Daily Profit & Loss Tex. Manage

Quality Management Scheduling for Quality Control Activities and tracking Maintenance of In- Process study results, process control results Schedule Maintenance of Laboratory experiments and results Lab/ Process/ Final Statistical Analysis: To conclude process deviations and for interpretation of test results Customer Interface: Requirements & Complaints handling Quality tracking: Lot history Process parameters Data base & Utilisation of manpower & machinery Analysis Tool: Trends and graphs Provision to Link to Automatic data collection system Analysis Action Improve Q Tex. Manage

Maintenance Management Budgetary and Tracking of various maintenance activities Scheduling and monitoring Preventive Routine Contractual Budget Schedule Work Flow based operations Maintenance based on pre - defined quality , production parameters and flow meter inputs Activity Break Down: Reporting, Responsive and Analysis Machine Bio-Data Supportive Check list for carrying out all maintenance activities Consumption Analysis: Machine wise, Yearly per loom Breakdowns Utilities- Performance & Schedules Tex. Manage

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