Testo 350 Analyzer Tour The New Generation Emissions
- Slides: 53
Testo 350 Analyzer Tour • The New Generation Emissions Analyzer System • Complete Simplicity • Extreme Versatility • Absolute Expandability
Modular System Control Unit Analyzer Box Probes
Fast wire for control and readout Advantages of fast wire technology • Readings are near controls • Fast sample response • Accurate sample analysis • Complete control remotely
Testo 350 M/XL Integrated printer Control Unit 4 + 4 User-defined Function keys RS 232 Data Communication Analyzer Box Ni. Mh Batteries Data Bus User Defined Probe Inputs Quick Change Particulate Filters Integrated Peltier Gas Conditioner Integrated Pressure Sample Probes Aux. Probes Integrated Pressure & Flow Measurement
Testo 350 M/XL Integrated printer Control Unit 4 + 4 User-defined Function keys RS 232 Data Communication Analyzer Box Ni. Mh Batteries Data Bus User Defined Probe Inputs Quick Change Particulate Filters Integrated Peltier Gas Conditioner Integrated Pressure Sample Probes Aux. Probes Integrated Pressure & Flow Measurement
Control Unit - 350 M/XL - 454 • Controls analyzer box • Displays all flue gas measurements • Logs data • Prints data • Can measure pressure/flow with optional Pitot tubes • Can operate remote from the analyzer box (6’, 16’, 65’, 150’ and much more)
Testo 454/Control Unit Printer Touch screen pen Back light screen Function button Menu button Escape button Communications Ports (2) for auxiliary probes such as humidity On/off button Selection buttons Light Switch 2 –. Pressure Sensors
Cable must be connected • When control unit is removed from docking position, cable must be attached
Hand held controller locks to the analyzer box Press the tab on the left to release the hand held controller from the analyzer box
Control Unit - Button Layout On / Off 1. 2. 3. 1. 2. In the main measurement display - switch the display pages Menu selection Dialog figure / character input In the main measurement display - switch the operational bar Dialogue figure / character input 1. In the main measurement display - DIsplay the other menus 2. In the sub-menu - store changes and go directly back (short cut) to the measurement display Water-proof Dust-proof Keypad 1. 2. Escape / Back Reject changes Display illumination 1. 2. + In the measurement display - Selection of the system configuration Confirmation / selection of the input Configuration of the function keys
Control Unit testo 350 / 454 Display Measurement Location Name Pump indicator Fault indication & Program status Device ID # O Display Page Number Instrument Status Display 6 parameters per page 6 pages of information Function Menu Parameter and Unit of measure User defined functions
Easy entry touch-pad screen • Simple data management • Quick alphanumeric input • Set-up as computer keyboard
Simple touch screen pen storage
Integrated printer • Easy and convenient documentation • Customized print-out display • Easy to replace paper
Control Unit Power • Rechargeable batteries with 8 hour charge • Alkaline batteries backup • AC Power Adapter Strong magnets
Standard Sample Probes Threaded Cone Secures Probe Heat Shield Double wall Sample Tube Protected Thermocouple Reads Gas Temperature Patented Unheated Sample Line Thermocouple line
Sample Probes • Lengths from 12” to 9’ • Temperatures from 1000° F to 3200° F • Heated or Ambient
Testo’s Patented Unheated Sample System • Improves analyzer response rate (sample residence time <1. 4 seconds) • Low reactivity to NO 2 / SO 2 (teflon construction) • Battery operation is possible (heated hose requires AC power) • Inexpensive – (especially compared to heated sample lines) • Light weight - ideal for portable analyzers. • Self-cleaning (scrubs particles) • Lengths of up to 16 ft
Sample line construction Testo’s patented sample line Rubber hose PTFE (Teflon) hose From Probe To Analyzer Max. length 16 ft. H 20 droplet : 2 mm • High flow rate: • Sample time Probe to analyzer • Sample absorption: 15 -25 ft/sec <1. 4 seconds < 0. 3%
Comparison of non-heated 2 mm Teflon hose and teflon lined heated hose SO 2 measurement Test gas: 1000 pmm SO 2 Teflon hose 2 mm, non-heated Teflon lined heated hose NO 2 measurement Test gas: 100 pmm NO 2 Teflon hose 2 mm, non-heated Teflon lined heated hose
Testo’s Heated Sample Lines • Sample line lengths of 30’, 60’ and custom • Heated sample lines are available for testing at temperatures below 15º F. • Heated sample lines for 110 and 220 VAC
The Analyzer Box Performs gas analysis Sample conditioning Selfcontained for long term testing
Modular design for easy set-up The analyzer box includes, sensors, pumps, batteries, electronics and all necessary hardware for flue gas measurements
Powering Up • Attaching power cable – AC 110 to 240 volts 50 -60 Hz – DC 2 -3 hours of battery charge – DC 12 V adapter optionally available
Attach Probe and Hose • Simple rugged integrated probe attachment Attach probe/hose plug (only fits one way) Plug in thermocouple to adjacent socket (keyed)
The Thermocouple Plug Keyed plug only fits one direction
Properly Attached Probe and Thermocouple
Temperature probe attachment • For continuous measurement of flue gas, and ambient air temperature (standard equipment) • Ambient probe is factory installed Identical input for thermocouple probe interchangeability Type K TC
Ambient temperature probe • Ambient temperature probe installed • Does not need to be removed
Data bus Connections Data bus connections allow communications to Handheld Controllers, Computers, and other analyzers
Simple 2 x Network Measurements made in two places quickly and easily compares “before & after” results
Analyzer Networking
Control Unit Box Connections • Proper cable connection uses either port • Different lengths 6’, 16’, 65’, 150’ and more
Particulate filters • • • Obvious filters make checking easy Simple visual inspection confirms status Get dirty from the inside to outside Quick-lock housing allows rapid change All filter elements are interchangable
Fast & Easy Quick Change filters No tools required
Exhaust Outlets & Inlets • CO Flue Gas Outlet • Fresh Air / Zero Air Purge Inlet • Main gas outlet
Condensate trap • Reservoir for flue gas condensate Three positions to test
Water removal • Remove cap to drain water, or • Install tube over nipple for water drain • Do not use past MAX line
Condensate removal pump Remove two screws for easy access • Long-life peristaltic pump • Quick removal for easy maintenance
Analyzer Box Description Each analyzer has complete equipment information listed on the bottom
Sensor Identification • Sensor cover has sensor information inside!
TESTO 350 GAS PATH SCHEMATIC Filter Cleans Dry Gas Pelitier Chiller Condenses H 2 O Peristaltic Pump Removes H 2 O Pump Draws Sample In Sample passes Over Sensor NOT Through Laser welded non-reactive gas path circuit board Moisture Trap Captures H 2 O Out Hot Moist Sample Gas In
Sensors and battery pack Quick Access - no tools needed
Testo Electrochemical Sensors • Most accurate • Least time consuming • Less expensive • Fastest responding Sensor Personality card • Lowest cost of ownership Regulated Heater
Extreme Versatility • Simple sensor swap-out • Pre calibrated sensors • Cal gas Not needed
Sensor Identification Sensors are: Labeled Colorcoded And…. .
Extreme testing Range • Space for 6 sensors • Swap out sensors for other choices • Swap out sensors for a different ranges COlow O 2 COhigh SO 2 NOlow H 2 S NOhigh Cx. Hy
Gas Sensor Selection • • • O 2 = 0 - 25% CO = 0 – 500 PPM CO = 0 -10, 000 (Dilution system to 400, 000 PPM) NO = 0 – 300 PPM NO = 0 – 3, 000 PPM NO 2 = 0 -500 PPM SO 2 = 0 – 5, 000 H 2 S = 0 – 300 PPM Cx. Hy = 0 – 20, 000
Sensor Exchange Only tools required
Temperature Controlled Sensors • Automatic Sensor heating • Protect sensors from condensation & freezing • Extended low temperature range Accurate down to 20 ’ F • Quick response on cold days
Complete Simplicity • Extreme Versatility • Absolute Expandability Expand Your Testing Horizons Now!
Extreme Versatility
Absolute Expandability Testo 350 Expand Your Testing Horizons
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