TBM implantation in CLEX Task Duration Date 1
TBM implantation in CLEX Task Duration Date 1 Remove the safety barriers 0. 5 days 1. 06 2 Preparation of the storage tables inside CLEX 0. 5 days 1. 06 storage 3 Radioprotection Survey Visit 1 day 2. 06 4 Dismantling of the shielding blocks (to get the direct access for new equipment) 1 day 2. 06 5 Organizing of free access to CLEX building 1 day 3. 06 6 Initial measurement of the CLEX 2 days 1
SURVEY 5 -6 Initial measurement of the CLEX : • Measurement of the existing references • Determination of theoretical beam 2 days Action préalable • Discussion préalable à avoir avec Tobias • Analyser les résultats dernières mesures effectuées par le contrat Mesure • Mesurer l’ensemble des fiducielles du réseau • Mesurer les fiducielles des composants • +Re-fiducialisation des composants (Wilfried) plusieurs jours Action post-mesure • Analyse • Préparation du plan d’implantation des plaques metrologiques • Préparation du plan d’implantation des plaques actionneurs
TBM implantation in CLEX 6 Task Duration Date Dismantling of TBTS PB and DB tanks - disconnection of electrical cables and water pipes 6. 5 days 02. 06 10. 06 - disconnection and dismantling of RF network 3
TBM implantation in CLEX 7 Task Duration Date - dismantling and transport of the TBTS PB Tank to the buffer zone 1 day 09. 06 4
TBM implantation in CLEX 8 Task Duration Date - dismantling and transport of the TBTS DB Tank and transport to the storage 1 day 10. 06 5
TBM implantation in CLEX 9 Task Duration Date - Disconnection of all cables (+ labelling) and pipes in the working area 4. 5 days 11. 06 17. 06 ~14 meters
TBM implantation in CLEX 10 Task Duration Date - Removal of the equipment in the working area 4 days 12. 06 18. 06 Component Quadrupoles Correctors Pic Quantity Component 12 Supports 10 Sector vacuum valves BPMs and diagnostics chambers 8 Pumping ports (including valves and pumps) Flashbox 1 Drift Tubes and bellows Pic Quantity 10 4 5 20 + 22
TBM implantation in CLEX 11 Task Duration Date - Dismantling of the yellow girders and feet 3 days 18. 06 23. 06 Task Quantity Feet to be removed from area 6 Feet to be replaced 2 Girders to be removed from area 6 Girders to be replaced 6 New girders to be manufactured (see on next slides) 3 12 - Removal of the cooling distribution (central line) 3 days 23. 06 26. 06 13 - Precise Floor marking before drilling of the holes for installation of the TBM supporting system: 32 holes in total For dimensions: DRAWING CLIATCIN 0004 1. 5 days 26. 06 27. 06 Drilling of the floor for all the supporting equipment 1. 5 days 14 1 day 30. 06 01. 07
SURVEY 13 - Precise Floor marking before drilling of the holes for installation of the TBM supporting system: 32 holes in total For dimensions: DRAWING CLIATCIN 0004 Action préalable • Avoir fini et validé le plan d’implantation Mesure • Implantation des 32 trous Action post-mesure • Ø 1 day 26. 06 27. 06
Supporting Elements for TBM and CLEX Components • All green feet will not be moved • Green girders will be moved by several cm. 2 Feet to be reused in different place (8 holes to be drilled) TBM supporting benches (24 holes to be drilled for installation) New girders (x 3)
TBM implantation in CLEX Task Duration Date 15 - VACATIONS period time reservation 30 days 01. 07 31. 07 16 - Installation of the supporting elements of the TBM and CLEX components § Installation of the new yellow supporting girders (1 day) § Transport and Installation of the TBM extremity benches (1 day) 1 day § Geometrical control of the extremity benches (3 days) 5 days 01. 08 07. 08 - TBM installation and assembly See next slides 26 days 17 3 days 08. 08 12. 09
SURVEY 16 - Installation of the supporting elements of the TBM and CLEX 3 days components § Installation of the new yellow supporting girders (1 day) § Transport and Installation of the TBM extremity benches (1 day) § Geometrical control of the extremity benches (1 day) Action préalable • Avoir mesuré les plaques métrologique en métrologie • Avoir un plan d’implantation pour les plaques métrologiques Mesure • Nivelement et ajustement des plaques métrologiques • Controle des mesures CMM des plaques métrologiques Action post-mesure • Ø 01. 08 07. 08
Installation of the TBM supporting system Task 18 19 20 21 22 23 24 Installation of the TBM supporting system Geometrical control of the TBM supporting system Alignment of the girders (with respect to the existing beam) Installation of alignment’s device (wire, cable, sensors, data acquisition, …) Absolute measurement (c. WPS sensors vs AT 401 tracker) Test of actuators displacement on 1 mm range (girder unloaded) Test of the Articulation Point (girder unloaded) Tests sous réserve Duration 5 days 08. 08 -14. 08 3 days 1 day 2 days 1 day 15. 08 -19. 08 20. 08 21. 08 -22. 08 25. 08 26. 08 27. 08 1 day Date
SURVEY 18 Installation of the TBM supporting system Action préalable • Avoir un plan d’implantation pour les plaques actionneurs • Software des actionneurs opérationnel • Shelter prêt Mesure • Installation des câbles actionneurs • Nivelement et ajustement des plaques actionneurs • Réglage des actionneurs à mi-course Action post-mesure • Ø 5 days 08. 08 -14. 08
SURVEY 19 Geometrical control of the TBM supporting system 1 day 15. 08 -19. 08 Action préalable • Installer des poids sur la poutre Mesure • Mesure de l’ensemble des fiducielles 1. 5’’ de la poutre et des berceaux) Action post-mesure • Valider l’assemblage poutre-berceau
SURVEY 20 Alignment of the girders (with respect to the existing beam) 1 day 20. 08 Action préalable • Avoir une position exacte du faisceau existant (dans le réseau général) Mesure • Alignement de l’axe des V. par rapport aux faisceaux existants. Action post-mesure • Ø
SURVEY 21 Installation of alignment’s device (wire, cable, sensors, data acquisition, …) Action préalable • Avoir 20 capteurs calibrés (avec une plaque amagnetique) • Protection du fil et du poids prêt Mesure • Installation des câbles MCA-8 • Installation des câbles Mul-Rad • Installation des 4 fils (mise à la masse) • Installation de la protection du fil et du poids Action post-mesure • Ø 2 days 21. 08 -22. 08
SURVEY 22 Absolute measurement (c. WPS sensors vs AT 401 tracker) Action préalable • Software Acquisition opérationnel • Software Calcul absolu opérationnel Mesure • Répétabilité des capteurs • Test de linéarité Action post-mesure • Calcul absolu (comparaison AT 401 -c. WPS) 1 day 25. 08
En fonction de la stratégie de transport SURVEY 23 Test of actuators displacement on 1 mm range (girder loaded with weight) 1 day 26. 08 24 Test of the Articulation Point (girder loaded with weight) 1 day 27. 08 Action préalable • Ø Mesure • Mesure AT 401 initiale • Déplacement de chaque actionneur individuelement (+/-1 mm) • Déplacement des degrés de liberté • Mesure AT 401 finale Action post-mesure • Analyse les i s t n e m e l ais u v e u s a u tm év r n p o s t s. Te ab l e l s an d s te
Installation of the components of the TBM + alignment control Task 25 26 27 28 29 Installation of the components of the TBM + alignment control + cooling test Cables for TBM routing and connection to the equipment in the external shelter Test of actuators displacement on 1 mm range (girder loaded) Test of the Articulation Point (girder loaded) Scanner 3 D of the module Tests décalés plus tard (après RFN) A la fin Duration Date 5 days 2 days 1 day 3 days 28. 08 -03. 09 04. 09 -05. 09 08. 09 09. 09 10. 09 -12. 09
SURVEY 25 Installation of the components of the TBM + alignment control + cooling test Action préalable • Composants mesurés en métrologie (fiducialiser) • Support DBQ opérationnel Mesure • Installation des composants à la place des poids • Ajustement du DBQ • Controle des mesures CMM des composants • Mesure de la position des composants sur la poutre Action post-mesure • Ø 5 days 28. 0803. 09
TBM implantation in CLEX 30 Task Duration Date Primary RF Network installation • Installation of the RF components on the TBTS tank (2 days) • Installation of the waveguides between TBTS tank and TBM Including supports, pumping port etc. (1 day) 3 days 28. 08 01. 09 Test of actuators displacement on 1 mm range (girder loaded) 1 day 08. 09 Test of the Articulation Point (girder loaded) 1 day 09. 09
SURVEY 31 Test of actuators displacement on 1 mm range (girder loaded) 1 day 08. 09 32 Test of the Articulation Point (girder loaded) 1 day 09. 09 Action préalable • Après l’installation des RF Network Mesure • Mesure AT 401 initiale • Déplacement de chaque actionneur individuellement (+/-1 mm) • Déplacement des degrés de liberté • Mesure AT 401 finale Action post-mesure • Analyse les i s t n e m e l ais u v e u s a u tm év r n p o s t s. Te ab l e l s an d s te
TBM implantation in CLEX 31 Task Duration Date Installation of CLEX components according to new configuration (not all the components are listed below, +5. . 10 components, final inventory under way) Component Pic Quantity 12. 5 days 04. 08 20. 08 Quadrupoles Correctors 12 8 Supports Sector vacuum valves BPMs and diagnostics chambers 9 Pumping ports (including valves and pumps) Flashbox 1 Drift Tubes and bellows 18 4 5 24 + 26
SURVEY 31 Installation of CLEX components according to new configuration (not 12. 5 days all the components are listed below, +5. . 10 components, final inventory under way) Action préalable • Récuperer les fichiers de fiducialisation des composants Mesure • Installation des composants • Nivelement et ajustement des composants Action post-mesure • Ø les i s t n e m e l ais u v e u s a u tm év r n p o s t s. Te ab l e l s an d s te 04. 08 20. 08
CLEX working area after installation of components
Final tests and cables reconnection Task Leaktightness test Final alignment tests Reconstruction of cable trays and cables pulling Reconnection of all cables (according to labelling) and pipes in the working area Cooling system test Closing the shielding Safety chain test Commissioning Duration 2 days 4 days 3 days 5 days Date 15. 09 -16. 09 17. 09 -19. 09 17. 09 -23. 09 2 days 24. 09 -25. 09 2 days 1 day 5 days 26. 09 -29. 09 15. 09 30. 09 01. 10 -07. 10
SURVEY Final alignment tests 4 days Action préalable • Ø Mesure • Mesure AT 401 initiale • Déplacement de chaque actionneur individuelement (+/-1 mm) • Déplacement des degrés de liberté • Mesure AT 401 finale • Scanner 3 D of the module Action post-mesure • Ø 17. 0919. 09
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