Tagger Microscope Fabrication Readiness Review James Mc Intyre
Tagger Microscope Fabrication Readiness Review James Mc. Intyre 1
Microscope Fabrication Readiness Review Feb 07, 2013 Outline Overview Ø Ø TAGM Milestones Documents & Travelers Personnel Training Special Training & Hazards Construction Plan Ø Ø Ø Scheduling Testing & Acceptance Plans Documentations & Tracking Questions James Mc. Intyre 2
Microscope Fabrication Readiness Review Feb 07, 2013 Overview TAGM Milestone Ø Dark Box Construction ü Ø 1 st Article Optical Fiber Bundle ü Ø End Date: 17 Jun 2013 Submit TAGM Enclosure Design Drawings to JLab ü Ø End Date: 13 May 2013 Complete First 3 Bundles / Select Ref. Bundle ü Ø End Date: 06 May 2013 End Date: 15 Jul 2013 Complete Construction of Electronics Enclosure ü James Mc. Intyre End Date: 20 Dec 2013 3
Microscope Fabrication Readiness Review Feb 07, 2013 Overview TAGM Milestone Ø Complete 17 Optical Fiber Bundles ü Ø Complete Construction of Fiber Array Enclosure ü Ø End Date: 14 Feb 2014 TAGM Disassembly / Packing for Shipment to JLab ü Ø End Date: 17 Jan 2014 Complete Assembly of Full Enclosure at UConn ü Ø End Date: 03 Jan 2014 End Date: 28 Mar 2014 Delivery of TAGM components to JLab ü James Mc. Intyre End Date: 07 Apr 2014 4
Microscope Fabrication Readiness Review Feb 07, 2013 Overview Documentation & Travelers Ø TAGM Milestones https: //docs. google. com/document/d/1 We. UDsoi. MD 2 ogm 2 zv. Ragl. JVA-r 9 s 5 h. Wl. LZkt. TXJd. Q 6 JE/edit? usp=sharing Ø Construction Plan for the TAGM https: //docs. google. com/document/d/15 Ore. Bfdhb 5 mdpd. Xz 6 KMTVQt 8 ZWMU-4 OV 9 i 8 Y 6 vp 97 Ms/edit? usp=sharing Ø Specifications of the TAGM Detector https: //docs. google. com/document/d/1 r. Hl 580 R 3 X 3 r 2 yn 3 hw 1 Mh-JC 136 Nz. Wy. E 6 IE_So. GRj. R 50/edit? usp=sharing Ø Quality Assurance & Acceptance Test Plan for the TAGM https: //docs. google. com/document/d/1 JL 40 gx 7 t. PDDFu 4 a. Siad 3 f. Tem. Ap 0 yi. VBPI 6 D 8 FB 5 zb 6 o/edit? usp=sharing James Mc. Intyre 5
Microscope Fabrication Readiness Review Feb 07, 2013 Safety/Conduct Training ● Chemical Health and Safety Training – – Collaborative Institutional Training Hazard and chemical characterization/ assessment – Collaborative research – Conflict of interest Chemical Hygiene Plan including standard operating procedures – Responsible code of conduct – Mentor and trainee responsibilities – Research Misconduct – Waste disposal – Air quality – Protective equipment – Emergency response protocol James Mc. Intyre ● 6
Microscope Fabrication Readiness Review Feb 07, 2013 Job Training ● Walk-through the lab areas – ● Where safety stations, chemical storage, fume hood, MSDS, waste stations, etc. are located Standard operating procedure – These will be located at each work station – Shift checklist to track adherence ● Cooperative or supervised first shift ● Someone else always present on the floor ● Spot checks James Mc. Intyre 7
Microscope Fabrication Readiness Review Feb 07, 2013 James Mc. Intyre 8
Microscope Fabrication Readiness Review Feb 07, 2013 James Mc. Intyre 9
Microscope Fabrication Readiness Review Feb 07, 2013 James Mc. Intyre 10
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan - Overall Scheduling Ø Ø Completion Date – 07 Apr 2014 Total Man-power : 3 Grad. Students @ 2140 Grad-hours (total) 1 Technician @ 718 Tech-hours 2 Student Workers @ 1179 Student-hours (total) 1 Machinist @ 840 Machining-hours James Mc. Intyre 11
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan Inspection & Acceptance Test Areas Ø Dark Box Testing Area ü ü Testing Optical Fibers Electronics Allows for testing of: ü Single fused fibers ü Fiber bundles ü Cooling unit for the electronics’ enclosure James Mc. Intyre 12
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan Inspection & Acceptance Test Areas Ø Rough Cut / Fusing Area ü ü James Mc. Intyre Cross-sectional Dimension Cladding Inspection 13
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan Inspection & Acceptance Test Areas Ø Gluing Area ü ü Bundle Dimensions Paint Coverage Gluing Station (Clean room) James Mc. Intyre 14
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan Documentation & Travelers Ø Use of Google Documents to Track: ü ü Rough Cut Bending Light Transmission Testing … Ø Provides up-to-date progress tracking Ø Envelopes with complete data list accompany components to JLab James Mc. Intyre 15
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Rough Cut Scheduling Ø Ø End Date – 03 Jan 2014 Man-power: 1 Student Worker @ 102 hours Inspection, Testing, & Acceptance Plans Ø Cross-sectional dimensions ü ü Sci. Fi – Measure every 3 cm (prior to cutting) Light Guides – Measure 4 cm from each end & 3 other locations (~ 40 cm apart) Documentations & Tracking Ø Rough Cut Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. Gdld. Ut 5 Nk 53 UENKUUg 5 ejgy. LWE 2 b. FE&usp=sharing James Mc. Intyre 16
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Fiber Straightening Scheduling Ø Man-power: 1 Technician @ 204 hours Inspection, Testing, & Acceptance Plans Ø Ø Ø Check for damage to cladding Crazing of fibers Monitoring & recording temperature Documentations & Tracking Ø Straightening Temperature Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. Gdld. Ut 5 Nk 53 UENKUUg 5 ejgy. LWE 2 b. FE&usp=sharing James Mc. Intyre 17
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – End-Mill Fiber Cut Scheduling Ø Man-power: 1 Grad. Student @ 51 hours Inspection, Testing, & Acceptance Plans Ø Ø Check for damage to cladding Measuring Length Documentations & Tracking Ø End-Mill Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. Dd. Bc. Hl. Pb. ERlejl. Ybmhl. Sn. Rq. VElx. ZGc&usp=sharing James Mc. Intyre 18
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Fiber-End Polishing Scheduling Ø Man-power: 1 Technician @ 68 hours Polishing: End-Mill to copier paper Inspection, Testing, & Acceptance Plans Ø Ø Check for damage to cladding Check for surface imperfections Documentations & Tracking Ø Straight edge when polished in collar (shown above) Polishing Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. ERoa. Xd 6 Un. Rld. Xha. Vzd 1 d 2 d. VB 4 R 2 c&usp=sharing James Mc. Intyre 19
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Fiber Fusing Scheduling Ø Man-power: 1 Grad. Student @ 136 hours 1 Technician @ 136 hours Inspection, Testing, & Acceptance Plans Ø Ø Cross-sectional dimensions at the fusing joint Cladding damage Documentations & Tracking Ø Fiber Fusing Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. DB 2 VFRtc. Vpl. LUx. Jdz. Jp. U 0 Ri. QUYx. Unc&usp=sharing James Mc. Intyre 20
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Individual Fiber Inspection Scheduling Ø Man-power: 1 Grad. Student @ 272 hours 1 Student Worker @ 272 hours Inspection, Testing, & Acceptance Plans Ø Light transmission Documentations & Tracking Ø Individual Fiber Inspection Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. Fp. Ld. Gd 6 R 3 l 4 SUFNTz. RKNWk 3 b 3 Qy. VXc&usp=sharing James Mc. Intyre 21
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Fiber Painting Scheduling Ø Man-power: 1 Grad. Student @ 68 hours Inspection, Testing, & Acceptance Plans Ø Ø Cross-sectional dimensions Even coating Documentations & Tracking Ø Fiber Painting Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. GZy. N 2 pt. MVZUcn. Fy. SDRn. ZThmc. DF 2 SGc&usp=sharing James Mc. Intyre 22
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Bundle Bending Scheduling Ø Man-power: 1 Grad. Student @ 272 hours 1 Student Worker @ 272 hours Inspection, Testing, & Acceptance Plans Ø Ø Ø Start Fiber cross-sectional shape Crazing Cladding cracking Documentations & Tracking Ø Bundle Bending Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. GZNREd. VSXc 4 UEo 1 LW 9 Fb. WNYY 1 FYR 3 c&usp=sharing James Mc. Intyre Finish 23
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Bundle Drying Scheduling Ø Man-power: 1 Grad. Student @ 136 hours Inspection, Testing, & Acceptance Plans Ø Ø Inspect for fiber damage Ensure completely dry prior to gluing Documentations & Tracking Ø None needed James Mc. Intyre 24
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Gluing Scheduling Ø Man-power: 1 Grad. Student @ 408 hours 1 Student Worker @ 408 hours Inspection, Testing, & Acceptance Plans Ø Ø Ø Cross-sectional dimensions Damage to fiber ends Excess glue Documentations & Tracking Ø Bundle Gluing Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. Es 0 WUtxb 1 oy. SHNq. VFhyd. U 9 NTFpm. Tl. E&usp=sharing James Mc. Intyre 25
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Fiber Bundle Inspection Scheduling Ø Man-power: 1 Grad. Student @ 204 hours 1 Technician @ 204 hours Inspection, Testing, & Acceptance Plans Ø Light transmission Documentations & Tracking Ø Individual Fiber Inspection Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. Fp. Ld. Gd 6 R 3 l 4 SUFNTz. RKNWk 3 b 3 Qy. VXc&usp=sharing James Mc. Intyre 26
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – TAGM Drawing Submission Scheduling Ø Ø End Date – 15 Jul 2013 Man-power: 1 Grad. Student @ 144 hours 1 Technician @ 36 hours Inspection, Testing, & Acceptance Plans Ø Spot check of dimensions by technician Documentations & Tracking Ø TAGM Drawings located on UConn PAN Wiki http: //zeus. phys. uconn. edu/wiki/index. php/Full_Scale_Tagger_Microscope_Drawings James Mc. Intyre 27
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Construction of Electronics Enclosure Scheduling Ø Ø End Date – 20 Dec 2013 Man-power: 3 Grad. Student @ 144 hours 1 Technician @ 20 hours 1 Student Worker @ 40 hours Inspection, Testing, & Acceptance Plans Ø Light seal test Documentations & Tracking Ø Pictures & construction notes maintained on the UConn PAN Wiki James Mc. Intyre 28
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Construction of Fiber Array Enclosure Scheduling Ø Ø End Date – 17 Jan 2014 Man-power: 3 Grad. Student @ 165 hours 1 Technician @ 20 hours 1 Student Worker @ 40 hours Inspection, Testing, & Acceptance Plans Ø Light seal test Documentations & Tracking Ø e- Pictures & construction notes maintained on the UConn PAN Wiki James Mc. Intyre 29
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Construction of Full TAGM Scheduling Ø Ø End Date – 14 Feb 2014 Man-power: 2 Grad. Student @ 68 hours 1 Student Worker @ 16 hours Inspection, Testing, & Acceptance Plans Ø Ø Light seal test 30 Day Cosmic-Ray Testing of the TAGM Documentations & Tracking Ø Cosmic-Ray Testing Data Sheet https: //docs. google. com/spreadsheet/ccc? key=0 Am 3 Yqcb. K 4 x. Uxd. EFGUENRT 0 h. ETVNIVzl. OUk. NGVGNa. WUE&usp=sharing James Mc. Intyre 30
Microscope Fabrication Readiness Review Feb 07, 2013 Construction Plan – Delivery to JLab Scheduling Ø Ø End Date – 07 Apr 2014 Man-power: 2 Grad. Students @ 72 hours 1 Technician @ 30 hours 1 Student Worker @ 29 hours Inspection, Testing, & Acceptance Plans Ø Ø Ensure proper documentation is shipped with the components Spot checks Documentations & Tracking Ø Travelers Ø Ø James Mc. Intyre Sent in shipping boxes Available also online 31
Microscope Fabrication Readiness Review Feb 07, 2013 Questions? ? ? James Mc. Intyre 32
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