SYSTEM SAFETY ANALYSIS FRAMEWORK V 0 R 1

SYSTEM SAFETY ANALYSIS FRAMEWORK V 0 R 1 - 24 th March 2016

Scope • Rb Vapour Source • Interactions with immediate environment : • Plasma Cell • Vacuum Circuit • Tunnel • Ancillary control equipment

Review Stages 1. Transportation 2. Installation and Commissioning 3. Rb loading 4. Operation 5. Decommissioning Scope: Intended operation Foreseeable misuse

System

Rb Schematic

Rb Vapour source – Key characteristics Parameter Assembled mass (kg) Estimation 240 kg (ex stand) Intended operating pressure 10 -6 m. Bar Max accessible surface temperature 60°C Max internal temperature 230°C Input requirements Electrical Power 230 v 50 Hz / 4. 5 Amp Compressed air 9 bar Oil Pressure 1. 2 bar

Rb Vapour source – Material characteristics Materials Purpose Mass Hazard UHV Assessment Exposed Stainless steel Chamber , pipes and valve bodies Low Bungs PEEK Low Copper Gaskets Low Aluminium Apertures Low Al alloy Adjuster plates Low Mild Steel Adjusters Low Calcium Silicate Insulation Moderate – dust irritation hazard if disturbed

Rb Vapour source – Material characteristics Materials Purpose Mass Rockwool Insulation Moderate – respiratory irritation hazard if disturbed Brass Adjusters Low Sapphire Windows Low Fluid media – Galden HT 270 Heating + Cooling Moderate – PPE required. Burn and fume hazard at high temp Valve gaskets Viton Low Mica Heater insulation Low Rubidium Vapour media <3 kg Hazard Assessment High

Rb Vapour source – Safety Documentation Planned Doc Ref Purpose Status Rb Safety Analysis Material hazard analysis in context with intended use Draft Rb Vapour Source Lifting Defines and trains operators safe handling and Handling practise for transfer into intended site of Procedures use Rb Vapour Source Installation and Assembly Procedure Defines how to install and connect the Vapour source to control systems and beamline components Rb Vapour Source Commissioning Test Procedure Defines essential safety and performance tests to be undertaken on the system prior to handover to operational management and the installation of Rb into the vapour source Rb loading station hazard analysis Hazard analysis of loading station and process Rb loading work instruction Defines how to load Rb into the carrier vessel and install into the vapour source

Rb Vapour source – Safety Documentation Planned Doc Ref Purpose Rb Vapour source Operating Procedure Defines and trains operators in safe operation of the system including instructions on dealing with system malfunction Rb Vapour source emergency handling procedures Defines and trains operators and support staff in handling procedures to deal with a safety related system malfunction Rb Vapour source Decommissioning Procedure Defines and trains operators in safe shutdown , decommissioning and extraction of the Rb Vapour source from the experiment site Status

Vapour source – GA downstream

Vapour source Beamline plunger pneumatic

Vapour source – Rb path QCF 63 DN 40 manual valve QCF 63 DN 40 pneumatic valve Heated 1 kg Rb flask DN 16 pumping port TBC

Vapour source – Top section DN 40 valve DN 450 flange DN 40 bellows

Vapour source – Manifold Aperture plate DN 16 viewports Oil Cartridge heater DN 40 PEEK bung

Vapour source – Cold trap port Pump DN 63 Cold trap DN 100 Valve DN 63 Viewport plunger Beamline plunger Rb re-cycle QCF 63 DN 160

Vapour source – DN 63 viewport Aperture Plunger DN 16 DN 63 to DN 16 Viewport DN 63 Viewport plunger